Maintenance procedures, Lubrication – GE Industrial Solutions Power Break II Draw-out 800-4000 Amp Frames User Manual

Page 10

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Power Break® II Devices
Draw-Out Device Installation

6

Maintenance Procedures

A regular maintenance schedule should be established to

obtain the best service and reliability. Plant operating and

local conditions dictate the frequency of inspections

required.
A permanent record should be kept of all maintenance

work. It will be a valuable reference for subsequent

maintenance work and station operation. Records should

include reports of tests performed, condition of

equipment, and repairs and adjustments.
Maintenance employees must follow all recognized safety

practices, such as those contained in the National

Electrical Safety Code and in company or other safety

regulations. Solid insulation surrounding an energized

conductor in power apparatus must never be relied upon

to provide protection to personnel.
Draw-out structure and connections should be given the

following overall maintenance at least annually.

Maintenance frequency depends on the severity of service

and atmospheric conditions. Equipment subject to highly

repetitive operation may require more frequent

maintenance.
While some of these steps can be done with the device in

the tilt-out position, a complete check can only be made

after removing the device from the rails.

WARNING: Before attempting any work on draw-out

devices, ensure that all sources of power—primary and

secondary—have been de-energized.

AVERTISSEMENT: Avant de commencer toute

intervention sur des mécanismes débrochable, vérifier

que toutes les alimentations de puissance, à la fois

primaire et secondaire, sont coupées.

1. Thoroughly clean the equipment by removing all

dust and other accumulations. Wipe or vacuum clean

the buses and supports. Do not use compressed air

for blowing out equipment.

2. Inspect buses and/or terminal lug connections for

signs of overheating or weakening of insulating

supports. Check indicating devices and mechanical

and key interlocks for proper functioning. Lubricate

all moving and rubbing parts with a suitable

lubricant, such as Mobil 28 red grease.

3. Check primary and secondary disconnecting surfaces

for signs of abnormal wear or overheating. If

required, clean contacts with a suitable solvent.

Discoloration of silvered surfaces is not harmful

unless atmospheric conditions cause deposits, such as

sulfides, on the contact surfaces.

4. Check to see that all anchor bolts and structure bolts

are tight. Inspect all cable or bus connections for

signs of overheating and tighten all loose

connections. Check that all secondary connections

are secure and all control wiring is intact.

5. After cleaning with the device removed, measure and

record resistances to ground and between phases of

insulation on buses and connections. Since definite

limits cannot be given for satisfactory resistance

values, keep a record of resistance readings so that

weakening of insulation from one maintenance

period to the next can be recognized by comparing

readings. Readings should be taken under similar

conditions each time, if possible, and the record

should include temperature and humidity.

High potential tests are not required, but if it seems

advisable, based on insulation resistance tests or after

repairs, test voltage should not exceed 75% of the

factory test voltage, which is two times the rating plus

1000 volts.

6. Operate each device in the

TEST

position to ensure

proper functioning. This is particularly important for

devices that normally remain in either the opened or

closed positions for long periods.

7.

When the equipment is subject to unusual

conditions, such as contaminating fumes and

excessive moisture, schedule maintenance at more

frequent intervals. In this case, this procedure may

not be sufficient and additional precautions may be

necessary to protect the equipment.

Lubrication

All the areas subject to friction are liberally coated at the

factory with Mobil 28 red grease. If the contact surfaces,

the device power screw, and the interlock pin are cleaned

during maintenance, coat the primary disconnect contact

surfaces, the threads of the nut or screw, and the interlock

pin with Mobil 28.

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