GE Industrial Solutions QBDW033A0B Barracuda Series - Manual (Page 14)

GE
Data Sheet
QBDW033A0B Barracuda Series; DC-DC Converter Power Modules
36-75Vdc Input; 12.0Vdc, 33.0A, 400W Output
May 9, 2013 ©2012 General Electric Company. All rights reserved. Page 14
Layout Considerations
The QBDW033A0B power module series are low profile in
order to be used in fine pitch system card architectures. As
such, component clearance between the bottom of the
power module and the mounting board is limited. Avoid
placing copper areas on the outer layer directly underneath
the power module. Also avoid placing via interconnects
underneath the power module.
For additional layout guide-lines, refer to FLTR100V10 Data
Sheet.
Through-Hole Lead-Free Soldering
Information
The RoHS-compliant, Z version, through-hole products use
the SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant
components. The non-Z version products use lead-tin
(Pb/Sn) solder and RoHS-compliant components. Both
version modules are designed to be processed through
single or dual wave soldering machines. The pins have an
RoHS-compliant, pure tin finish that is compatible with both
Pb and Pb-free wave soldering processes. A maximum
preheat rate of 3C/s is suggested. The wave preheat
process should be such that the temperature of the power
module board is kept below 210C. For Pb solder, the
recommended pot temperature is 260C, while the Pb-free
solder pot is 270C max. Not all RoHS-compliant through-
hole products can be processed with paste-through-hole Pb
or Pb-free reflow process. If additional information is
needed, please consult with your GE representative for more
details.
Reflow Lead-Free Soldering Information
The RoHS-compliant through-hole products can be
processed with the following paste-through-hole Pb or Pb-
free reflow process.
Max. sustain temperature :
245C (J-STD-020C Table 4-2: Packaging Thickness>=2.5
mm
/ Volume > 2000 mm 3 ),
Peak temperature over 245C is not suggested due to the
potential reliability risk of components under continuous
high-temperature.
Min. sustain duration above 217C : 90 seconds
Min. sustain duration above 180C : 150 seconds
Max. heat up rate: 3C/sec
Max. cool down rate: 4C/sec
In compliance with JEDEC J-STD-020C spec for 2 times
reflow requirement.
Pb-free Reflow Profile
BMP module will comply with J-STD-020 Rev. C
(Moisture/Reflow Sensitivity Classification for
Nonhermetic Solid State Surface Mount Devices) for both
Pb-free solder profiles and MSL classification
procedures. BMP will comply with JEDEC J-STD-020C
specification for 3 times reflow requirement. The suggested
Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended
linear reflow profile using Sn/Ag/Cu solder is shown in Figure
24.
Figure 24. Recommended linear reflow profile using
Sn/Ag/Cu solder.
MSL Rating
The QBDW033A0B modules have a MSL rating of 2a.
Storage and Handling
The recommended storage environment and handling
procedures for moisture-sensitive surface mount packages
is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping
and Use of Moisture/Reflow Sensitive Surface Mount
Devices). Moisture barrier bags (MBB) with desiccant are
required for MSL ratings of 2 or greater. These sealed
packages should not be broken until time of use. Once the
original package is broken, the floor life of the product at
conditions of 30°C and 60% relative humidity varies
according to the MSL rating (see J-STD-033A). The shelf life
for dry packed SMT packages will be a minimum of 12
months from the bag seal date, when stored at the following
conditions: < 40° C, < 90% relative humidity.
Post Solder Cleaning and Drying
Considerations
Post solder cleaning is usually the final circuit-board
assembly process prior to electrical board testing. The result
of inadequate cleaning and drying can affect both the
reliability of a power module and the testability of the
finished circuit-board assembly. For guidance on
appropriate soldering, cleaning and drying procedures, refer
to GE Board Mounted Power Modules: Soldering and
Cleaning Application Note (AP01-056EPS).
EMC Considerations
The circuit and plots in Figure 25 shows a suggested
configuration to meet the conducted emission limits of
EN55022 Class A. For further information on designing for
EMC compliance, please refer to the FLT012A0Z data sheet.