Data sheet, Test configurations, Design considerations – GE Industrial Solutions QBDW033A0B Barracuda Series User Manual

Page 8: Safety considerations

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GE

Data Sheet

QBDW033A0B Barracuda Series; DC-DC Converter Power Modules

36-75Vdc Input; 12.0Vdc, 33.0A, 400W Output

May 9, 2013

©2012 General Electric Company. All rights reserved.

Page 8

Test Configurations

Note: Measure input reflected-ripple current with a

simulated

source inductance (LTEST) of 12 µH. Capacitor CS offsets
possible battery impedance. Measure current as shown above.

Figure 11. Input Reflected Ripple Current Test Setup.

Note: Use a 1.0 µF ceramic capacitor and a 10 µF aluminum or
tantalum capacitor. Scope measurement should be made
using a BNC socket. Position the load between
51 mm and 76 mm (2 in. and 3 in.) from the module.

Figure 12. Output Ripple and Noise Test Setup.

Note: All measurements are taken at the module terminals. When
socketing, place Kelvin connections at module terminals to avoid

measurement errors due to socket contact resistance.

Figure 13. Output Voltage and Efficiency Test Setup.

Design Considerations

Input Source Impedance

The power module should be connected to a low

ac-impedance source. A highly inductive source impedance
can affect the stability of the power module. For the test
configuration in Figure 10, a 100μF electrolytic capacitor, C

in

,

(ESR<0.7 at 100kHz), mounted close to the power module
helps ensure the stability of the unit. If the module is
subjected to rapid on/off cycles, a 330μF input capacitor is
required. Consult the factory for further application
guidelines.

Safety Considerations

For safety-agency approval of the system in which the

power module is used, the power module must be installed
in compliance with the spacing and separation
requirements of the end-use safety agency standard, i.e.,
UL60950-1 2

nd

Ed., CSA C22.2 No. 60950-1 2

nd

Ed., and

VDE0805-1 EN60950-1 2

nd

Ed.

If the input source is non-SELV (ELV or a hazardous voltage
greater than 60 Vdc and less than or equal to 75Vdc), for the
module’s output to be considered as meeting the
requirements for safety extra-low voltage (SELV), all of the
following must be true:

The input source is to be provided with reinforced
insulation from any other hazardous voltages, including
the ac mains.

One V

IN

pin and one V

OUT

pin are to be grounded, or

both the input and output pins are to be kept floating.

The input pins of the module are not operator

accessible.

Another SELV reliability test is conducted on the whole
system (combination of supply source and subject

module), as required by the safety agencies, to verify
that under a single fault, hazardous voltages do not
appear at the module’s output.

Note: Do not ground either of the input pins of the module

without grounding one of the output pins. This may
allow a non-SELV voltage to appear between the

output pins and ground.

The power module has safety extra-low voltage (SELV)
outputs when all inputs are SELV.
The input to these units is to be provided with a maximum
30 A fast-acting (or time-delay) fuse in the unearthed lead.
The power module has internally generated voltages
exceeding safety extra-low voltage. Consideration should be
taken to restrict operator accessibility.

LOAD

CONTACT AND

SUPPLY

I

I

CONTACT

V

I

(+)

V

I

(–)

V

O1

DISTRIBUTION LOSSES

RESISTANCE

I

O

V

O2

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