Warner Electric TCS-200-1H - Manual (Page 11)

11 Warner Electric • 800-825-9050 P-2003-2 • 819-0420
o 1. Connect the positive lead of the 0-10 VDC
input to terminal 3 of terminal block TB1.
Securely tighten the screw.
o 2. Connect the negative lead of the 0-10 VDC
input to terminal 2 of terminal block TB1. Snug
terminal only.
o 3. Connect the shield wire to terminal 2 of
terminal block TB1. Securely tighten the screw.
o 4. Locate the five-position jumper mounted on
the board on the inside cover of the TCS-200-1.
Remove the two position black selector from
positions 4 & 5 of jumper JP1 and discard.
4-20 mA
Refer to Figure 5c for the 4-20 mA Analog input
connections.
o 1. Connect the positive lead of the 4-20 mA input
to terminal 4 of terminal block TB1. Securely
tighten the screw.
o 2. Connect the negative lead of the 4-20 mA
input to terminal 2 of terminal block TB1. Snug
terminal only.
o 3. Connect the shield wire to terminal 2 of
terminal block TB1. Securely tighten the screw.
o 4. Locate the five-position jumper mounted on
the board on the inside front cover of the
TCS-200-1. Remove the two position black
selector from positions 4 & 5 of jumper JP1 and
discard.
Isolation Power Supply
Refer to Figure 5d for analog input isolation power
supply connections.
Note: To isolate the analog input from the TCS-200-1
control ground, a separate 15-35 VDC voltage supply
is needed.
o 1. Connect the positive side of the 15-35 VDC
external voltage supply to terminal 1 of terminal
block TB1. Securely tighten the screw.
o 2. Connect the negative side of the 15-35 VDC
external voltage supply to terminal 2 of terminal
block TB1. Securely tighten the screw.
System Start-Up and Adjustment
Manual Tension Adjust (Front Panel)
o 1. Apply power to the control system.
o 2. Check that the green LED marked “power” is
illuminated.
o 3. Using an AC voltmeter, measure the AC input
voltage at terminals 4 and 8 of terminal block
TB2. This voltage should be 115 or 230 VAC,
depending on the voltage chosen.
o 4. Remove power from the control system and
wait approximately 30 seconds before
proceeding to the next step.
Electro Disc Tension Brake
Note: If you are not using electro disc tension
brakes, proceed to step 5 under all other 2 wire
tension brakes section.
o 5. Remove the sense magnet lead from terminal
1 of terminal block TB2 and insert a DC current
meter between the lead of the sense magnet and
terminal 1 of terminal block TB2. Note: Use a DC
current meter that reads 0 to 500 mA with the
Positive (+) lead connected to terminal 1 and
negative (-) lead connected to the wire.
o 6. Reapply power to the control system.
o 7. Place the mode selector switch in the brake
“off” position. The meter should read zero
current and the brake should free wheel.
o 8. Place the mode selector switch in the brake
“on” or “stop” position. The meter should read
345 to 375 mA and the brake should be locked.