Sterlco BP800 Series Granulators User Manual

Page 34

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800 Series beside-the-press

Chapter 6: Troubleshooting

34 of 43

General Problems

Problem

Possible Cause

Possible Remedy

Overheating of bearings

Dirt or contamination in the
bearing

Correct source of
contamination

Excessive belt tension

Adjust belt tension

No lubrication

Check bearing seals

Knives moving in their seats

May be foreign matter on the
knives

Carefully clean seat

Knife screws loose

Tighten screws with torque
wrench at values specified

Knife screws weakened

Screws must not be used
more than 6 times

Broken Knife

Improper re-sharpening

Check knife grinding method
used

Extremely hard material

Contact supplier

Incorrect rotor direction

Check rotor direction

Foreign body in the cutting
chamber

Look for cause with operator

Faulty fitting of screen

Check assembly procedure

Excessive knife wear

Incorrect knife position

Correct the gap or distance
between bed knives and rotor
knives

Improper knife re-sharpening

Check dimensions with
figures included in this
manual.

Abrasive material

Contact the supplier for
special knives

Abnormal screen wear

Incorrect fitting of screen

Check that the screen is
correctly seated in its rear
position and that it fits
perfectly at the front

Abrasive material

Contact the supplier for
special knives

Rotor jamming

Excessive in-feed material

Reduce amount of material
being fed to the machine

Total or partial obstruction of
the screen holes

Remove the screen and clear
the holes

Insufficient belt tension

Check and/or adjust belt
tension

Knives worn

Replace with new knives

Distance between the knives
too small or large

Check distance between
knives

Screen holes too small

Increase screen hole
diameter

Failure of air conveying
system or discharge system

Check fan rotation and make
sure pipes are not obstructed

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