Wagner HVLP Conversion Gun User Manual

Page 2

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© Wagner Spray Tech. All rights reserved.

Important Safety Information

·

Read all safety information before operating

the equipment. SavE ThESE INSTRuCTIONS.

English

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.
To reduce the risks of fire or explosion, electrical

shock and the injury to persons, read and understand

all instructions included in this manual. Be familiar

with the controls and proper usage of the equipment.

haZaRD: EXPLOSION haZaRD DuE TO

INCOMPaTIBLE MaTERIaLS
Will cause property damage or severe injury.

PREvENTION:

• Do not use materials containing bleach or chlorine.

• Do not use halogenated hydrocarbon solvents such as bleach,

mildewcide, methylene chloride and 1,1,1 - trichloroethane. They are

not compatible with aluminum.

• Contact your coating supplier about the compatibility of material with

aluminum.

haZaRD: GENERaL
Can cause severe injury or property damage.

PREvENTION:

• Read all instructions and safety precautions before operating any

equipment.

• Follow all appropriate local, state, and national codes governing

ventilation, fire prevention, and operation.

• The United States Government Safety Standards have been adopted

under the Occupational Safety and Health Act (OSHA). These

standards, particularly Part 1910 of the General Standards and Part

1926 of the Construction Standard should be consulted.

• Use only manufacturer authorized parts. User assumes all risks

and liabilities when using parts that do not meet the minimum

specifications and safety devices of the manufacturer.

• Before each use, check all hoses for cuts, leaks, abrasion or bulging

of cover. Check for damage or movement of couplings. Immediately

replace the hose if any of these conditions exist. Never repair a hose.

Replace it with an identical replacement hose.

• Do not spray outdoors on windy days.

• Wear clothing to keep paint off skin and hair.

• Never aim the spray gun at any part of the body.

haZaRD: haZaRDOuS vaPORS
Paints, solvents, insecticides, and other

materials can be harmful if inhaled or come

in contact with the body. Vapors can cause

severe nausea, fainting, or poisoning.

PREvENTION:

• Use a respirator or mask if vapors can be inhaled. Read all instructions

supplied with the mask to be sure it will provide the necessary

protection.

• Wear protective eyewear.

• Wear protective clothing as required by coating manufacturer.

haZaRD: EXPLOSION OR FIRE
Solvent and paint fumes can explode or

ignite. Property damage and/or severe injury

can occur.

PREvENTION:

• Provide extensive exhaust and fresh air introduction to keep the air

within the spray area free from accumulation of flammable vapors.

• Avoid all ignition sources such as static electric sparks, open flames,

pilot lights, and hot objects. Connecting or disconnecting power

cords or working light switches can make sparks.

• Do not smoke in spray area.

• Fire extinguisher must be present and in good working order.

• The power cord must be connected to a grounded circuit.

• Follow the material and solvent manufacturer’s safety precautions and

warnings.

• Use extreme caution when using materials with a flashpoint below

70° F (21° C). Flashpoint is the temperature that a fluid can produce

enough vapors to ignite.

• Plastic can cause static sparks. Never hang plastic to enclose a spray

area. Do not use plastic drop cloths when spraying flammable

materials.

Table of Contents

Safety ................................................................................................ 2

Introduction ..................................................................................... 3

using an hvLP Spray Gun ............................................................3-4

Preparing to Spray........................................................................................3

Selecting a Spray Pattern ...........................................................................3

Spray Pattern Size .........................................................................................4

Adjusting the Material Flow .....................................................................4

Spraying ...........................................................................................................4

Adjusting the Suction Tube ......................................................................4

Cleaning the Spray Gun .................................................................. 5

Maintenance .................................................................................5-7

Adjusting the Packing Nut ........................................................................5

Replacing the Needle Packing and Air Valve Seals ..........................5

Replacing the Check Valve, Valve Seal, and Air Tubes ....................6

Replacing the Cup Gasket .........................................................................7

Converting to a Single Pin Trigger ................................................. 7

Choosing a Projector Set ................................................................. 7

Changing a Projector Set ...........................................................................7

Optional accessories ....................................................................... 8

Material reduction/projector set chart .......................................... 9

Troubleshooting .............................................................................. 9

Regulator Cup Gun Parts List ..................................................26–27

Français .......................................................................................... 10

Español ........................................................................................... 18

Warranty ........................................................................................ 28

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