PHCC Pro Series Pro Series C33 - Manual (Page 5)

Battery Instructions
A new Pro Series B-2200 Standby Battery will run
this system for a minimum of 8 hours.
To increase the running time of this system to 16
hours of continuous pumping, two batteries can
be connected together. Ideally the batteries
should be of similar age and capacity.
Connecting an old and new battery together will
not charge properly. Specific connection
instructions will be explained on page 6.
In addition, the unique materials in the Pro
Series B-2200 Standby batteries enable them to
last longer in standby service.
• The use of automotive batteries is NOT
recommended. Automotive batteries are
not designed for this application. They will
only run the pump for a short time and will
have a shorter life than a standby battery.
• The battery fluid sensor is designed to fit
the Pro Series Standby batteries. Measuring
the battery fluid is one of the most
important features of the system, since
about 80% of backup sump pump failures
are the result of a battery that has dried out.
• The internal construction of some wet cell
batteries may not be compatible with this
system. The use of a Pro Series B-2200 or
B12-90 battery is HIGHLY recommended.
DO NOT insert the fluid sensor into any
battery except a Pro Series Standby battery.
DO NOT drill a hole in another brand of
battery to accommodate the fluid sensor.
Batteries emit explosive gases which can
cause serious injury or death.
DO NOT drill a hole in the cap of another
brand of battery to accommodate the fluid
sensor.
PREPARING THE PRO SERIES STANDBY BATTERY
The Pro Series Standby batteries are shipped dry
(without acid) so they never lose power before
you take them home. A battery is activated
when the acid is added, and then it slowly
begins to deteriorate as it ages. By adding the
acid just before use, the battery will always be
fresh. Use 1.265 specific gravity battery acid to
fill the battery. It is available where you
purchased the battery.
NOTE: Pro Series batteries now come in two
configurations. The tops of the batteries look
different, and the directions for filling the
batteries and connecting the fluid sensor will vary
slightly. Instructions for both batteries follow. If
the top of your battery looks like the photo of
BATTERY A, follow the instructions on this page.
If the top of your battery looks like the photo of
BATTERY B, follow the instructions on page 5.
Contains sulfuric acid. Wear eye and clothing
protection. If battery acid contacts skin or
clothing, wash immediately with soap and
water. If acid enters eyes, flush with water for
15 minutes and get prompt medical attention.
Review the safety instructions on page 1.
TO FILL THE BATTERY
1. Place the battery box on the floor. Place the
dry (unfilled) battery into the battery box.
2. Remove the foil seal on the top of the battery.
3. Carefully push in the perforated tab at the top
of the acid pack. Lift up the large tab and
pull out the dispensing hose. Hold the hose
upright above the pack and squeeze the hose
forcing all the acid back into the pack.
4. Position the acid pack and battery as shown
below. Pinch the end of the hose together
and cut off the tip. Insert the end of the hose
into each cell. Control the flow by pinching
the hose with thumb and forefinger. Fill each
cell of the battery to a level just covering
the battery plates, and then go back and
top off each cell equally. It is important to
have all the cells filled equally or the
battery will not operate properly. The acid
should reach a level about ¼” below the cap
ring as shown in the diagram above. DO NOT
OVERFILL THE BATTERY. (Diagram B)
A newly filled battery will sometimes require
additional acid after about 20 minutes. Re-
examine the fill level, and add additional acid if
necessary. The battery acid may bubble at this
time and give off a sulfur-like smell, but this is
normal. After the battery has been filled, screw
the caps securely on the top of the battery.
The battery will be charged 70-80% 30 minutes
after adding the acid. The system will then
finish charging the battery. During this time the
alarm may sound.
When you fill the battery for the FIRST time,
it will be the ONLY time you add acid to the
battery. In the future, when the fluid level is
low, add distilled water to the cells. NEVER
add more acid.
This backup system will also accommodate a
maintenance-free battery, eliminating the need to
fill the battery. The fluid sensor is not needed
with this battery. However, you MUST attach the
fluid sensor to the positive post of the battery to
silence the fluid alarm. Slide the switch on the
front of the controller panel to the type of battery
being used with the system.
Page 4
! DANGER
CAUTION
! DANGER/POISON
4
2nd LEVEL
1st LEVEL
PLATES
CELL WALL
1 1st LEVEL, COVER THE PLATES
THE BOTTOM OF THE CAP RINGS
BATTERY TERMINALS
BATTERY CAP RINGS
CROSS SECTION OF BATTERY
1. Fill to 1st level, cover
the plates
2. Then fill to 2nd level,
just below the bottom
of the cap rings
Diagram B
DO NOT throw an
old battery in the
trash. Take it to a
service station or
recycling center.
CAUTION
3
2
1
BATTERY A