AEM 30-3301 V2 Water Methanol Injection Kit HD Controller User Manual

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Contents

Introduction ................................................................................................................................... 3

Specifications ............................................................................................................................... 3

Hardware Kit: ............................................................................................................................ 4

Parts List: .................................................................................................................................. 4

Injector Nozzle Kit: .................................................................................................................... 4

Installation .................................................................................................................................... 5

Diagram .................................................................................................................................... 5

Installation Checklist ................................................................................................................. 6

Pump and Tank Install .............................................................................................................. 7

Controller Install ........................................................................................................................ 8

Progressive Controller Installation ............................................................................................. 9

External LED Install ................................................................................................................... 9

Boost Pressure Hose ................................................................................................................ 9

Pump/Tank Flush ...................................................................................................................... 9

Nozzle Selection and Assembly .............................................................................................. 10

Nozzle Mounting ..................................................................................................................... 11

Pump/System Check ............................................................................................................... 11

Fluid Compatibility ................................................................................................................... 11

System Errors ............................................................................................................................. 12

Troubleshooting Diagram ........................................................................................................ 13

Controller .................................................................................................................................... 14

Settings ................................................................................................................................... 14

Status LED .............................................................................................................................. 14

Fuse ........................................................................................................................................ 15

“Test” Button ........................................................................................................................... 15

Short circuit self-diagnostics ................................................................................................... 15

A More Linear Flow Output ......................................................................................................... 15

Boost-Safe Output (optional) ...................................................................................................... 16

Solenoid Driver (optional) ........................................................................................................... 16

Non-Progressive Operation (optional) ........................................................................................ 16

Engine Tuning ............................................................................................................................ 16

Important Safety Notice Regarding Methanol ............................................................................. 17

Cold Weather Operation ............................................................................................................. 17

Maintenance ............................................................................................................................... 17

Optional System Upgrades ......................................................................................................... 18

AEM Electronics warranty ........................................................................................................... 19

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