Electrical system, Battery fluid level, Battery terminals – Snorkel TB66J User Manual

Page 36: Cables and wiring harness, Hydraulic system, Fluid level, Warning, Caution, Danger

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Chapter 7 – Prestart Inspection

32

TB66J – 0083740

Electrical System

Electrical power is supplied from either one or two, 550

CCA, 12 volt batteries (refer to figure 7.7). These bat-

teries supply 12 volt DC electrical power to operate the

aerial platform electrical and electrohydraulic compo-

nents, including the emergency power system.

Figure 7.7 – Batteries

Machines with gasoline engines have one battery and

machines with diesel engines have two batteries. The

batteries are behind the door on the left side of the

turntable.

Warning

Batteries give off hydrogen and oxygen that can

combine explosively. Death or serious injury could

result from a chemical explosion. Do not smoke or

permit open flames or sparks when checking the

batteries.

Caution

Even with low voltage electrical systems, severe

arcing can occur. Electrical shock or component

damage may result from contact with energized

conductors. Use caution when working with any

electrical device.

The batteries are automatically charged when the en-

gine is running. Include batteries when inspecting and

servicing the electrical system.

For optimal battery performance the battery fluid level

must be maintained and the battery connections must

be kept clean.

Battery Fluid Level

To inspect the battery fluid level:

1. Remove the caps from the battery (refer to Figure

7.7).

2. Visually check the battery fluid level making sure the

level is within ¼″ (6 mm) of the bottom of the filler

neck inside each hole.

3. If necessary, add distilled water.

Note

Use only distilled water when refilling the battery. Tap

water may contain metallic solids such as iron which

can reduce the life of the battery.

4. Replace the caps on the battery. The caps must be

in place and tight during machine operation.

Battery Terminals

To inspect the battery terminals:

1. Check the top of the battery, the terminals, and cable

ends (refer to Figure 7.7). They should be clean and

free of corrosion.

2. If necessary, clean the top of the battery. Clean

the terminals and cable ends with a wire brush or

terminal cleaning tool.

3. Make sure all cable ends are securely fastened to

the terminals.

Cables and Wiring Harness

To inspect the cables and wiring harness:

1. Visually inspect all cables and wiring for wear and/or

physical damage such as loose connections, broken

wires, and frayed insulation.

2. Check the wiring in areas where a change in routing

direction may cause them to become pinched.

3. Make sure the cables and wires are properly routed

to avoid sharp edges, pinching, and scuffing.

Hydraulic System

Hydraulic power is supplied from an engine driven vari-

able displacement piston pump.

Danger

Hydraulic fluid escaping under pressure can have

enough force to inject fluid into the flesh. Serious

infection or reaction will result if medical treatment

is not given immediately. In case of injury by escap-

ing hydraulic fluid, seek medical attention at once.

The hydraulic reservoir is behind the door on the left side

of the turntable. The pump is mounted on the engine.

Fluid Level

To inspect the fluid level:

1. Place the aerial platform on a level surface with the

platform fully stowed.

Caps

Terminals

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