COATS 9500R Electro-Hydraulic Tire Changer - Manual (Page 2)

ii • COATS 9500R Tire Changer
Table of Contents
Safety Instructions . . . . . . . . . . . . . . . . . . . .ii-iv
Definitions of Hazard Levels . . . . . . . . . . . . . . .ii
Operator Protective Equipment . . . . . . . . . . . .iii
Safety Devices . . . . . . . . . . . . . . . . . . . . . . . . . .iii
Important Safety Instructions . . . . . . . . . . . . . .iii
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . .iii
Bead Loosening Safety . . . . . . . . . . . . . . . . . . .iv
Demounting & Mounting Safety . . . . . . . . . . .iv
Inflation Safety . . . . . . . . . . . . . . . . . . . . . . . . . .iv
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . .1-4
1.1 Use Limitations . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.3 General Safety Instructions . . . . . . . . . . . . .1
1.4 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . .1
1.5 Specifications . . . . . . . . . . . . . . . . . . . . . . . .2
1.6 Dimensions Of The Machine . . . . . . . . . . . .2
1.7 Standard Accessories . . . . . . . . . . . . . . . . . .2
1.8 Optional Accessories . . . . . . . . . . . . . . . . . .3
2.0 Carriage Instructions . . . . . . . . . . . . . . . . . .4
2.1 Uncrating Instructions . . . . . . . . . . . . . . . . .4
2.2 Installation Area . . . . . . . . . . . . . . . . . . . . . .4
3.0 Installation Instructions . . . . . . . . . . . . . . .5
3.1 Electric Installation . . . . . . . . . . . . . . . . . . . .5
3.2 Motor Rotation Check . . . . . . . . . . . . . . . . . .5
Operating Instructions . . . . . . . . . . . . . . . . .6-17
4.0 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
5.0 Mounting And Demounting - General
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . .7
5.1 Locking Rims . . . . . . . . . . . . . . . . . . . . . . . . .7
5.2 Demounting Tubeless Truck Tires
(Up To 13” Wide) . . . . . . . . . . . . . . . . . . . .8-9
5.3 Mounting Tubeless Truck Tires
(Up To 13” Wide) . . . . . . . . . . . . . . . . . . .10-11
5.4 Demounting Duplex And Supersingle
Tubeless Truck Tires (Over 13” Wide) . . . .12
5.5 Mounting Duplex And Supersingle
Tubeless Truck Tires (Over 13” Wide) . .12-13
5.6 Demounting Tires From Multi-Piece
Rim/Wheel Assemblies . . . . . . . . . . . . . . . .14
5.7 Mounting Tires Onto Multi-Piece
Rim/Wheel Assemblies . . . . . . . . . . . . . . . .15
5.8 Demounting Tractor And O.T.R.
Wheels With One-Piece Rims . . . . . . . .15-17
5.9 Mounting Tractor And O.T.R.
Wheels On One-Piece Rims . . . . . . . . . . . .17
6.0 Maintenance . . . . . . . . . . . . . . . . . . . . . . .18
7.0 Moving The Machine . . . . . . . . . . . . . . . . .18
8.0 Storing The Machine . . . . . . . . . . . . . . . . .18
10.0 Trouble Shooting . . . . . . . . . . . . . . . . . . .19
Safety Instructions
Failure to follow danger, warning, and caution instruc-
tions may lead to serious personal injury or death to
operator or bystander or damage to property. Do not
operate this machine until you read and understand
all the dangers, warnings and cautions in this man-
ual. For additional copies of either, or further informa-
tion, contact:
Hennessy Industries, Inc.
1601 J.P. Hennessy Drive
LaVergne, TN 37086-3565
(615) 641-7533 or (800) 688-6359
www.ammcoats.com
Definitions of Hazard Levels
Identify the hazard levels used in this manual with the
following definitions and signal words:
DANGER
Watch for this symbol:
It Means: Immediate hazards, which will result in
severe personal injury or death.
WARNING
Watch for this symbol:
It Means: Hazards or unsafe practices, which could
result in severe personal injury or death.
CAUTION
Watch for this symbol:
It Means: Hazards or unsafe practices, which may result
in minor personal injury or product or property damage.
SAFETY ALERT
Watch for this symbol! It means BE ALERT!
Your safety, or the safety of others, is
involved!
CAUTION
WARNING
DANGER
WARNING
WARNING
Read entire manual
before assembling,
installing, operating,
or servicing this
equipment.