Connect fuel line(s), Instruction manual, Fuel unit by-pass plug – Beckett CF 2500/ 3500 User Manual

Page 8: Oil supply/return lines

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Instruction Manual

– Model CF2500/CF3500 Oil Burner

8

Form 6104 BCF-35-R0699

Connect fuel line(s)

Fuel unit by-pass plug

The CF2500A, CF2500 and CF3500A burners
are shipped without the by-pass plug
installed. You

must

install this plug on two-

pipe systems.

DO NOT

install the by-pass plug

in the fuel unit if connected to a one-pipe oil
system. Failure to comply could cause fuel
unit seal failure, oil leakage and potential fire
and injury hazard.

Oil supply/return lines

• Install the oil tank and oil lines in accordance with all

applicable codes.

• Size the oil supply and return lines using the guidelines

given in the fuel unit literature included in the literature
envelope. Oil line flow rate will equal the burner rate for
one-pipe systems. For two-pipe systems, refer to

Table 3

for the fuel unit gearset capacity - the rate at which fuel is
recirculated when connected to a two-pipe system. Size
two-pipe oil lines based on this flow rate.

• Use continuous lengths of heavy-wall copper tubing,

routed under the floor where possible. Do not attach fuel
lines to the appliance or to floor joists if possible. This
reduces vibration and noise transmission problems

• Install an oil filter sized to handle the fuel unit gearset flow

capacity (

Table 3

) for

two-pipe systems

. Size the filter

for the firing rate for

one-pipe systems

. Locate the filter

immediately adjacent to the burner fuel unit.

• Install the oil lines using the following

guidelines. Failure to comply could lead
to equipment damage and present a risk of
severe personal injury, death or substan-
tial property damage due to leakage of oil
and potential fire hazard.

• Use only flare fittings at joints and con-

nections. Never use compression fittings.

• Install fittings only in accessible locations

to assure any leak will be detected.

• Where joint sealing is needed, use only

pipe dope. Never use Teflon tape. Tape
strands can break free and damage the fuel
unit.

• Never use a one-pipe oil system with a lift

in excess of 2 feet with an

H

fuel unit. On

two-pipe oil systems, verify that the suc-
tion line vacuum does not exceed the fuel
unit manufacturer’s recommendation.

Figure 8a
One-pipe oil flow, one nozzle, low fire, “

H

” pump

Legend

(see opposite page)

Figure 8b
One-pipe oil flow, two nozzles, high fire, “

H

” pump

Table 3 - Fuel unit gearset capacities

3510

200 psig

to

300 psig

d

200 psig

to

300 psig

b

g

a

c

c

p

c

3511

d

200 psig

to

300 psig

c

c

c

200 psig

to

300 psig

200 psig

to

300 psig

b

g

a

p

Fuel unit
model number

Gearset capacity
(gallons per hour)

H5PAN-C100H

79

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