Rockwell Automation 1336_S_F_T Allen-Bradley Dynamic Braking User Manual

Page 11

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Heavy Duty Dynamic Braking

11

1336-5.64 — July, 2005

Step 7 — Calculate the Percent Peak Load of the Dynamic Brake Resistor

The calculation of PL in percent gives the percentage of the instantaneous
power dissipated by the Dynamic Brake Resistors relative to the steady state
power dissipation capacity of the resistors. This will give a data point to be
drawn on the curve of Figure 3. The number calculated for PL will
commonly fall between 300% and 600%. A calculated number for PL of
less than 100% indicates that the Dynamic Brake Resistor has a higher
steady state power dissipation capacity than is necessary.

Step 8 — Plot the Steady State and Transient Power Curves on Figure 3

Draw a horizontal line equal to the value of AL (Average Load) in percent
as calculated in Step 6. This value must be less than 100%.

Pick a point on the vertical axis equal to the value of PL (Peak Load) in
percent as calculated in Step 7. This value should be greater the 100%.

Draw a vertical line at (t

3

- t

2

) seconds such that the line intersects the AL

line at right angles. Label the intersection point “Point 1”.

Draw a straight line from PL on the vertical axis to Point 1 on the AL line.
This line is the power curve described by the motor as it decelerates to
minimum speed.

Figure 3
Plot Your Power Curve

PL =

PL

= Peak load in percent of Dynamic Brake Resistor

P

b

= Peak braking power calculated in Step 2 (watts)

P

db

= Steady state power dissipation capacity of dynamic brake

resistors obtained from Table 1a, 2a, or 3a (watts)

P

b

P

db

100

PL =

[

]

[

]

100

PL = __________ %

t

(time in seconds)

100

200

300

400

500

600

1

0

2

3

4

5

6

7

8

9

10

P

o

wer

(%)

KA, KB, KC Transient Power Capacity

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