Commissioning, Chapter – Rockwell Automation 1503 OEM Starter Frame Components Installation Manual User Manual

Page 47

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Chapter

4

Commissioning

Hi-Pot and Megger Test

Insulation integrity should be checked before energizing electrical

equipment. Use a high voltage AC insulation tester or a Megger for this

test. If a Megger is used, a 5000 volt type is recommended.

Exercise caution when performing high voltage tests on

the equipment. Failure to do so may result in electric
shock causing severe burns, injury or death.

To avoid shock hazards, lock out incoming power before

working on the equipment. Verify with a hot stick or

appropriate voltage measuring device that all circuits are

voltage free. Failure to do so may result in severe burns,

injury or death.

Insulation can be tested from phase to phase and from phase to ground.

The recommended level for AC Hi-Pot testing is (2 X V

LL

) volts, where V

LL

is the rated line-to-line voltage of the power system. The leakage current
must be less than 20 mA. Record the result for future comparison testing.

If a Megger is used, it should indicate 50 megohms or greater if the unit is

isolated from the line and the motor. If the unit is connected to a motor, the

Megger should indicate 5 megohms or greater.

Vacuum Bottle Integrity Test

Refer to the following publications for the procedure to test vacuum bottle

integrity of the Bulletin 1502 contactor:

400A – Publication 1502-UM050_EN-P ( Series D)

400A – Publication 1502-UM052_EN-P (Series E)

• 800A – Publication 1502-UM051_EN-P (Series E)

These user manuals contain detailed information on installation, adjustment

and maintenance for this product.

1503-IN050E-EN-P – June 2013

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