Bendix Commercial Vehicle Systems BA-922 COMPRESSOR User Manual

Page 20

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20

Symptom:

What it may indicate:

What you should do:

(g) Restricted air inlet (not enough air

to compressor).

Check compressor air inlet line for restric-

tions, brittleness, soft or sagging hose con-

ditions etc. Repair as necessary. Refer to

vehicle manufacturer’s guidelines for inlet

line size.

Check the engine air filter and service if

necessary (if possible, check the air filter

usage indicator).

(i) Compressor malfunction.

Replace the compressor only after making

certain that none of the preceding conditions,

9.0 (a) through 9.0 (h), exist.

(h) Poorly filtered inlet air (poor air

quality to compressor).

Check for leaking, damaged or defective

compressor air inlet components (e.g.

induction line, fittings, gaskets, filter bodies,

etc.). Repair inlet components as needed.

Note: Dirt ingestion will damage compressor

and is not covered under warranty.

9.0 Air brake

charging system

seems slow to

build pressure.

(continued)

(f) Restricted discharge line.

If discharge line is restricted:

 By more than 1/16" carbon build up,

replace the discharge line (see Table A,

column 2, on page 13 for recommended

size) and go to Test 3 on page 24.

 By other restrictions (e.g. kinks). Re-

place the discharge line. See Table A, col-

umn 2, on page 13 for recommended size.

Retest for air build. Return vehicle to service

or, if problem persists, go to 9.0(a).

The discharge line must maintain a

constant slope down from the compressor

to the air dryer inlet fitting to avoid low points

where ice may form and block the flow. If,

instead, ice blockages occur at the air dryer

inlet, insulation may be added here, or if the

inlet fitting is a typical 90 degree fitting, it

may be changed to a straight or 45 degree

fitting. For more information on how to

help prevent discharge line freeze-ups, see

Bendix Bulletins TCH-08-21 and TCH-08-22

(Appendix B). Shorter discharge line

lengths or insulation may be required in cold

climates.

Kinked discharge line shown.

Dash gauges.

Partly collapsed

inlet line shown.

(f)

(g)

Engine Oil Quality

Inadequate oil change intervals, the formulation of the

oil and/or the quality of oil filter used can all lead to poor

oil quality. These can increase the rate at which carbon

builds up in the discharge line. Bendix recommends oil

soot (solids) be maintained at less than 3%.

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