Bendix Commercial Vehicle Systems BA-922 COMPRESSOR User Manual

Page 3

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3

LUBRICATION

The vehicle's engine provides a continuous supply of oil

to the compressor. Oil is routed from the engine to the

compressor oil inlet. An oil passage in the crankshaft

conducts pressurized oil to precision sleeve main bearings

and to the connecting rod bearings. Spray lubrication of

the cylinder bores, connecting rod wrist pin bushings, and

ball type main bearings is obtained as oil is forced out

around the crankshaft journals by engine oil pressure.

Oil then falls to the bottom of the compressor crankcase

and is returned to the engine through drain holes in the

compressor mounting flange.

COOLING

Air flowing through the engine compartment from the

action of the engine fan and the movement of the vehicle

assists in cooling the compressor. Cooling fins are part

of the crankcase/cylinder block casting. Coolant flowing

from the engine cooling system through connecting lines

enters the head and passes through internal passages in

the cylinder head and valve plate assembly and is returned

to the engine. Proper cooling is important in minimizing

discharge air temperatures. Figure 8 illustrates the coolant

flow connections. See the tabulated technical data in the

back of this manual for specific requirements.

PREVENTATIVE MAINTENANCE

Regularly scheduled maintenance is the single most

important factor in maintaining the air brake charging

system. Refer to Table A in the Troubleshooting section

for a guide to various considerations that must be given to

maintenance of the compressor and other related charging

system components.

Important Note: Review the warranty policy before

performing any intrusive maintenance procedures. An

extended warranty may be voided if intrusive maintenance

is performed during this period.

EVERY 6 MONTHS, 1800 OPERATING HOURS

OR AFTER EACH 50,000 MILES WHICHEVER

OCCURS FIRST PERFORM THE FOLLOWING

INSPECTIONS AND TESTS.
AIR INDUCTION

BA-922

®

compressors are only permitted to be naturally

aspirated - use of the engine turbocharger as an air source

is not allowed.

FIGURE 6 -

OPERATION - LOADED (COMPRESSION)

Piston Moving Up

Air Inlet

Port

Inlet

Valve

Closed

Air

Discharge

Port

Discharge

Valve

Unloader

Piston

Down &

Seated

Valve

Plate

Unloader

Port

FIGURE 7 -

OPERATION - UNLOADED

Unloader

Piston

Up &

Unseated

Air From

Governor

Unloader

Port

Air Inlet Port

Valve

Plate

Air in Pistons Mostly Shuttles Back

and Forth from One Piston to the

Other During Unloaded Mode

Unloader Piston

Up & Unseated

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