Existing drain wire splice/sealing method – Bendix Commercial Vehicle Systems VORAD VS-400 SYSTEM INSTALL GUIDE User Manual

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Appendix

SAE J1939/11 Recommended Cable Splice Procedure

1. Remove cable outer jacket approximately 1-1/2" to 4" (40 to 100mm).

2. Remove foil shield from exposed wires to within 1/16" (2mm) from cable jacket.

3. Strip insulation from data wires .25" (7mm).

4. Attach X-link wire to drain wire with crimp slice per manufacturer's recommendation.

5. Slide adhesive fi lled shrink tube over crimp splice.

6. Slide adhesive fi lled shrink tube over cable end.

Existing Drain Wire Splice/Sealing Method

1. Remove cable outer jacket approximately 1-1/2" to 4" (40 to 100mm).

2. Remove foil shield from exposed wires to within 1/16" (2mm) from cable jacket.

3. Strip insulation from data wires .25" (7mm).

4. Crimp stub branch lines and drain wire to main backbone data lines and drain wire.

5. Cover each splice with insulation shrink tubing.

6. Wrap unshielded area with shielding material.

7. Apply adhesive fi lled shrink tube to splice junction.

8. For shield termination, crimp maximum 16 gauge GXL wire to drain wire.

Shrink Tube

Cross Link

Drain Wire

Shrink Tube

Cable

Crimp

Data Wires

Cable

Shrink Tube

Drain Wire

Data Wires

Final Assembly

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