BoonDocker POLARIS RZR XP 900 Turbo System - Manual (Page 11)

Revised 7/9/2013 Page 11 of 17
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49. INSTALLING THE FUEL RAILS Apply
assembly lubricant to the upper o-rings on the
fuel injectors and insert them into the fuel rails. 50.Apply assembly lubricant to the lower o-rings
on the fuel injectors and insert them into the
intercooler. Route as shown. Fasten the 2 fuel
rails with the 1/4-20 x 1 1/2” allen head bolts.
51. POWERING UP THE FAN Route the fan
power harness from the fan and “T” into the
tailight power harness located under the rear
fender on the drivers side. 52. PLUMBING THE AIR CLEANER Install
the provided intake hose from the Donaldson air
cleaner to the factory air intake.
53. Install the 1/2” hose from the intercooler to
the Idle Air Control Unit. 54.Look over all the hose routing to make sure
the clamps are tight and there are no kinks or
sharp bends in the hoses. Make sure to keep
hoses away from sharp objects. Zip tie hoses.