Yamaha pw80 - Manual (Page 41)

Reassembly
1. While keeping the kick stopper upwards,
engage the kick axle return spring with the
slot on the end of the kick axle.
And hook the spring to the spring hook.
Check whether the kick starter acts cor­
rectly and whether it returns to its home
position.
2. After installing the kick assembly be sure
to check whether it operates smoothly or
not.
SHIFTER
NOTE: ------------------------------------------
Shifter maintenance should be performed with
clutch assembly removed.
Inspection
1. Check the shift shaft for bends.
If bent excessively replace it.
2. Check the shift lever and the return spring
for fatigue.
If fatigued excessively, replace it.
3. Check the stopper lever for wear. If worn
to excess, replace it.
Removal
1. Remove the shift lever assembly and stop­
per lever.
4. After installation of the shift shaft, check
the clearances A and A' (between the
prongs of shift lever 1 and shift drum pins)
are equal.
1. Stopper lever
Installation
1. Before installation, grease the shift shaft
oil seal.
2. Be sure to install the stopper lever first,
and then shift shaft assembly.
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