Pilot light troubleshooting flowchart – Kenmore 153.331492 User Manual

Page 39

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PILOT LIGHT TROUBLESHOOTING FLOWCHART

Section A: Pilot light will not light (new installation)

Turn the manual gas shut-off valve to

Is the manual gas shut-off valve,

__ ________ ^______________

located in the supply line to the

the on position and follow the lighting

water heater, in the on position?

~

h.

instructions on the front of the water heater.

YES

Have you bled all the air

from the pilot tube and
gas supply line?

■ NO^

YES

i

Turn the gas control/temperature knob to the
pilot setting. While repeatedly pressing the
igniter button, push in and hold the gas
control/temperature knob until the pilot is lit
and maintains a stable flame (status light will
blink). Once it maintains a stable flame,
release the gas control/temperature knob.

Is the igniter producing a

spark?

■YES

NO

Follow the “Testing the Igniter
System’’ section in this manual.

Set thermostat to desired temperature.

Section B: Pilot light repeatedly goes out.

Remove the burner door
assembly. Are the flame arrestor
and burner free from debris due
to excessive lint, dirt, dust or oil?

■ NO^

Refer to the “Maintenance of

your Water Heater” section of this
manual for information on cleaning
the flame arrestor and burner.

YES

i

Does the flame

.

arrestor show signs
of discoloration?

Reassemble the heater, press the thermal
switch, and attempt to return the heater to
service. Does the pilot remain lit?

YES

Shut-off the gas supply to the water heater at the
manual gas shut-off valve, then contact Sears Service
at 1-800-4-MY-HOME (1-800-469-4663).

YES

I

NO

Set to desired temperature.

NO

Does the diagnostic status light on the
gas control valve/thermostat give
a two flash error code?

YES

Go to section C.

Refer to the “Replacing the Pilot/ Pilot
Tube Assembly” instructions.

Reassemble and restore to service.

Section C: Pilot light will not remain lit.

I Check for insufficient combustion air. |

Is the base-ring filter clean (

of lint, dust, or debris)?

.e., free

■ NO^

YES

Inspect and clean the base-ring

filter. Refer to the “External

inspection and Cleaning of the
Base-Ring Filter” section.

Are the combustion air supply and ventilation openings
of sufficient size? See “Combustion Air Supply and
Ventilation” section in this manual for requirements.

YES

■ NO^

Correct size of
openings to allow
sufficient air.

iNO^Is there a furnace/air handler in the same room as the water heater?]

YES

jiL

Does the return air duct for the furnace/
air handler draw its air from a separate
location than the water heater? See the
“Location Requirements” section and
the “Combustion Air Supply” section.

■ NO^

Contact a qualified
technician to correct the
combustion air
supply/ventilation issue.

YES

Is there proper drafting at the
drafthood? See “Checking the

h

NO^^

Draft” section in this manual.

^

NO

Check the vent
system for restrictions/
obstructions and check
the vent termination
height. Refer to the
“Installation instructions”
section of this manual for
specific requirements.

I

Contact Sears Service at 1-800-4-MY-HOME (1-800-469-4663)~~|

NOTE: If you are still experiencing difficulties after following

the steps in sections A, B, and C, please contact Sears
Service at 1-800-4-MY-HOIVIE (1-800-469-4663).

39

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