Intermittent ignition system troubleshooting chart – Crown Boiler BWF061 User Manual

Page 47

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Does

spark stop

when pilot

lights?

24 volts

across

terminals 2&3

at S8670?

Spark

across

ignitor/sensor

gap?

Y

Can you

hear

sparking?

* Defective
S8670
module

* Break in
spark cable
insulation

* Break in pilot
porcelain

* Incorrect
pilot spark gap

* Loose
connection in
spark cable

* Loose
ground
connection

N

Pilot

lights?

Y

N

N

* Defective
S8670 module

24 volts

across PV &

MV/PV at gas

valve?

* Defective EI
wiring
harness.

N

* Loose connection
in ignition cable or
ground wire

* Pilot electrode
porcelain cracked

* Pilot flame not
covering gap
between electrode
and grounding
strap

* Low gas pressure
at gas valve inlet

* Defective S8670
module

Main

burner

lights?

N

Y

24VAC

across

terminals 1&2

on S8670?

Y

N

N

* Defective
S8670
module

24 volts

between MV &

MV/PV on gas

valve?

* Defective
gas valve

*Defective EI
harness

END

START

(24 volts is present across 5 and 6 on S8670, 30-50

second prepurge period has passed, but main

burners do not light)

N

Y

Y

N

Y

Y

Y

* Low line pressure

* Plugged, kinked or leaking
pilot tubing

* Plugged pilot orifice

* Gas line not purged of air

* Defective pilot assembly

* Defective gas valve

Intermittent Ignition System Troubleshooting Chart

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