Start-up, Table 4 — setting safety controls – Carrier 17CB User Manual

Page 10

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START-UP

Preliminary Checks

1. Power on to circuit breakers, water pumps,

cooling tower fans

2. Cooling tower water level

3. Refrigerant level
4. Oil reservoir level
5. Oil reservoir temperature 140 F or warmer
6. Oil cooler plug cock (item 16, Fig. 2) partially

open, and any other valves in oil cooler line
fully open

7. Valves in chilled water and condenser water

circuits open and water circulating properly. Do

not permit water over 100 F to flow thru

cooler.

8. Air supply to pneumatic controls
9.

Purge valves and switches in “Normal-

Automatic” position. (Refer to chart attached
to purge cover.)

Compressor Rotation and Operation

Electronic Control: Set capacity control switch to

“Hold.”

Pneumatic Control; Turn off supply air to chilled
water thermostat and vane positioner.

Turn on OIL PUMP switch if gas engine or

turbine drive. Press machine ON-STOP and START
buttons (lights go on). As soon as the compressor
shaft begins to turn, note direction of rotation. If
not

counterclockwise as viewed from drive end,

stop compressor by pressing ON-STOP button
(light goes out) and correct condition.

If rotation is counterclockwise, let compressor

come up to speed and press ON-STOP button (light

goes out). Listen for any unusual sounds as

compressor coasts to a stop.

The program timer on electric drive units will

allow compressor restart 15 minutes after stop.

Checking Safety Control Settings

While performing these checks, carefully moni­
tor

chilled

water

temperature

to

prevent

freeze-up. Protection by safety controls cannot
be assumed until all settings have been con­
firmed as follows.

Shut off gas or steam supply to engine or

turbine. Open main disconnect (all power off to
starter and controls).

Electronic Capacity Control: Set capacity control
switch on “Hold.”

Pneumatic Capacity Control: Ensure that pilot
positioner operates as described in Setting Oper­

ating Controls — Pneumatic. If compressor has
electric motor drive, set percent load knob on
demand limit control at 100% and turn calibration
screw fully clockwise.

Install jumpers across low refrigerant and low

chilled water cutouts as follows:

Electric Motor Drive — ^ to (4^ ; (0) to

[TT|.

Gas Engine or Turbine Drive

to

611 to [621; [71

Close disconnects, start compressor and check oil
pressure and temperature. With compressor run­
ning, operate the guide vanes with the capacity

control switch or the pneumatic thermostat. Do

not exceed full load condition.

1. Check controls 1 and 2 as indicated in Table 4.

2.

Stop machine; open disconnects; remove

jumpers; and check controls 3, 4 and 5 as

indicated.

Table 4 — Setting Safety Controls

SAFETY OR CONTROL DEVICE

SAFETY OR CONTROL DEVICE

1. Chilled Water Low-Temperature Cutout and Recycle Switch

(Fig. 1).

-TEMPERATURE ADJUSTMENT

Set this switch to break at approximately 5 F below design
chilled water temperature, or at 36 F whichever is higher

Set the differential at 10 ± 1 F so that when the machine shuts
down automatically at approximately 5 F below the design
chilled water temperature it will restart at approximately 5 F

above the design water temperature

This control must break ahead of the refrigerant low-
temperature cutout switch or the machine will not recycle
automatically

2. Refrigerant Low-Temperature Cutout (Fig. 6 and 7)

CUTOUT

ADJUSTMENT

Set refrigerant low-temperature cutout at 33 F or one degree below
design refrigerant temperature, whichever is lower, while checking
temperature at thermowell near control center

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