To install headlight, To assemble control cables, Assembly – Sears 536.886331 User Manual

Page 9

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ASSEMBLY

Bend the ends of the colter pin around the rod and

reinstall the plastic cap.

Tighten the eye bolt installed earlier, keeping oye in

line with the rod while tightening the inside securely.

Rotate the chute crank fully clockwise a nd fu lly cou nter-
ciockwise.

The

discharge

chute

should

rotate fully to the outer diameter of the worm and
should clear approximately 1/8" (See FIG. 5). If the

chute crank needs to be adjusted, go to the

Service and Adjustments section in this manual.
Screws securing chute clips at the base of the chute
should be slightly loose for easy rotation.

NOTE: Be sure the crank does not touch the side of the
engine or the cover will be scratched.

TO INSTALL HEADLIGHT

The headlight is mounted on the right side of the upper
handle. It is installed upside down for shipping purposes.

Remove the pivot bolt nut, lock washer and saddle

washer (FIG. 6 A) from the headlight mounting bracket.

Remove headlight assembly and replace on top side

of upper handle with saddle washer, lock washer and
pivot bolt nut as shown in FIG. 6B. Tighten nut
securely (See Headlight Repair Parts in the Repair

Parts section of this manual).

Tie the headlight cable to upper and lower handles

with the plastic cable ties supplied in the parts bag by
threading the pointed ends of each tie through the

square end and pulling tightly around the headlight
cable and the handle.

NOTE: One side of the plastic tie has small notches in it.

while the other side is smooth. The notched side must be
on the inside of the loop which is formed when the ends are

put together.

Try to loosen the cable tie. If it can be loosened, it has
been attached with the smooth side on the inside of
the loop. Remove the cable tie and reverse its direction

Cut off excess plastic tie.

TO ASSEMBLE CONTROL CABLES

• Install control cables to control levers as shown in FIG.

7 and FIG. 7A

NOTE: If control cables have become unattached from
motor mount frame, reconnect cables as shown in FIG 7A

NOTE: Do not tangle headlight cable and clutch con­

trol cables.

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