Installation of linear scales, Mounting the scale – MicroE CE300 ChipEncoder User Manual

Page 9

Advertising
background image

Installation of Linear Scales

MicroE Systems

L

0.2L

0.6L

0.2L

Benching pins

Positioning the Scale

Note: Before beginning mounting procedure, use talc-free gloves or finger cots to handle the scales.

"Benching" the scale to the system means aligning the scale by means of benching pins. Pin locations are described on the appropriate interface drawing.

Two benching pins are recommended on the long side of the scale and one at the end as shown . This is marked datum A on the interface drawing.

Position the benching pins in from either end. 20% of the overall scale length

is the recommended location from the edge.

Be sure the benching pins do not extend too high in the Z direction to prevent

mechanical interference with the sensor or sensor mount.

2

1

End

Benching

Pin

Mounting the Scale

MicroE Systems' linear scales should be affixed to the mounting surface. Two different approaches are described below:

RTV around entire

outside edge of scale.

End Benching

Pin

Hard epoxy

at one corner,

this end only.

Epoxy and RTV Mounting (Recommended for best accuracy)

1

Make sure the mounting surface is clean

and dry.

Optional scale clamps may be used to secure the scale while

the adhesive cures. Avoid damage to the top surface.

Side view showing option-

al scale clamps and scale.

Space clamps every

75mm on scales over

150 mm in length.

4

Apply a hard epoxy, such as Tra-Con’s Tra-Bond 2116, to the end of the scale at the end benching pin. Apply 100% Silicone RTV adhesive around

the edges of the scale. This method allows thermal expansion from the benched end of the scale. After adhesive curing, remove the scale mounting

clamps or, if permanently installing clamps, make sure they do not interfere with the sensor or sensor mount.

3

MicroE Systems

L

2

Align the scale by placing the edges against the benching pins.

Benching pins

Scale clamp with

adhesive

Mounting clamp

Mounting clamp

Mounting clamp

Benching pins

MicroE Systems

L

2

3

1

Two Sided Adhesive Tape Mounting

Make sure the mounting surface is clean and dry. Peel the

cover paper off and place the scale above the final location.

Align the scale by placing the edges against the benching pins.

Gently place the scale on the mounting surface. Positioning adjustments can be made until the

scale is firmly pressed down. After final positioning, push down on the top of the scale to

secure it.

End Benching

Pin

Hard epoxy at one

corner,

this end only.

Page 9

Advertising