Linear encoder alignment-using alignment tool, Installation instructions, Linear encoders - using alignment tool - alignment – MicroE 1500S Mercury User Manual

Page 7

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Page 5

Proper sensor alignment may require minor adjustments to the sensor position with
respect to the scale. This can be performed easily using the optional SmartPrecision
Alignment Tool as illustrated below.

The red, yellow, or green LED will light depending on sensor alignment. Slowly
move the sensor by allowing it to slide on the mounting surface until the green
LED, is illuminated. Optimal alignment will be displayed as a “Bright Green” LED.

IMPORTANT:

Confirm that the green LED blinks when passing over the index.

If not, readjust the sensor in the Y direction and repeat the above procedure.
When alignment is completed, tighten the sensor mounting screws
(0.37Nm [3.3 inch-lbs.] maximum torque).

6

5

Confirm green over the full range of motion by sliding
the scale past the sensor. The “green” LED must
remain on over the entire range. If not aligned over the
entire range of motion, loosen the sensor mounting
screws and repeat step 5.

x

Y

Z

θ

z

To align the sensor, move
it in the Y or

θ

z direc-

tions.

SmartPrecision
Alignment Tool

Improper

Alignment LED

Red

Power/

Calibration

Power/

Calibration

Power/

Calibration

Improved

Alignment LED

Yellow

Proper

Alignment LED

Green

Optimal

Alignment LED

Bright Green

15 pin D

connector

to sensor

15 pin D

connector

to sensor

15 pin D

connector

to sensor

SmartPrecision
Alignment Tool

SSAT1500S

SmartPrecision
Alignment Tool

SSAT1500S

SmartPrecision
Alignment Tool

SSAT1500S

Installation Instructions

Linear Encoders - Using Alignment Tool - Alignment

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