Maintenance, General maintenance – Polaris 2003 Frontier User Manual

Page 89

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87

MAINTENANCE

General Maintenance

Oil and Filter Change

The Frontier does not have a crankcase drain. The oil in the crankcase

must be drawn out through the dipstick hole using a Polaris oil vacuum

pump (PN PU-46219) or similar tool from another manufacturer. This

type of tool is commonly used in the marine industry.
1. Position the vehicle on a level surface and run the engine for 2-3

minutes to slightly warm the oil. NOTE: Running the engine any

longer may cause engine overheating. It may also cause the oil to

become too hot for safe removal with the oil vacuum pump.

2. Remove the dipstick and draw out the oil, following the

instructions provided with the oil vacuum pump. Fish the vacuum

tube around in the crankcase to remove as much oil as possible.

3. Place shop towels beneath the oil filter to catch spills. Using an

appropriate oil filter wrench, such as Polaris PN PV-43527), turn

the filter counterclockwise to remove. Dispose of the used oil and

filter properly.

4. Clean the filter sealing surface on the crankcase with a clean, dry

cloth.

5. Lubricate the o-ring on the new filter with a film of new engine oil.

Check to make sure the o-ring is in good condition.

6. Install the new filter and turn by hand until the filter gasket

contacts the sealing surface, then turn an additional half turn.

7. Add 2 quarts (1.9 ltr) of Polaris Premium 4 synthetic oil through

the dipstick hole. Reinstall the dipstick.

8. Start the engine and allow it to idle for one to two minutes. Stop

the engine and inspect for leaks.

9. Check the oil level on the dipstick and add oil as needed to bring

the level to the SAFE mark on the dipstick.

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