Troubleshooting, Suspension troubleshooting – Polaris 2003 Universal Snowmobiles User Manual

Page 170

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168

TROUBLESHOOTING

Suspension Troubleshooting

X-12, 133

Problem

Solution (perform only one change at a time)

Rear suspension
bottoms too easily

-Check to be sure FRSS block is in highest position
-Adjust torsion spring blocks to highest position
-Adjust coil over spring on front track shock to increase preload
-Replace front track spring with overload kit #2871439
-Increase front and rear track shock compression damping by
turning screw clockwise

Rides too stiff in
rear

-Check for binding suspension shafts and grease all pivot points
-Decrease spring preload adjustments
-Remove rear track shock spring or reduce rate of spring (see
your dealer)
-Change front track shock to lighter spring
-Decrease front and rear track shock compression damping by
turning screw counter-clockwise

Machine darts from
side to side

-Make sure skis are aligned properly
-Make sure spindles and all steering components are free turning
-Ensure use of “E-Z Steer” skags
-Check Hi-fax and replace if worn

Front end pushes

-Check for worn skags
-Check for binding suspension shafts and grease all pivot points
-Increase front IFS preload by adjusting threaded preload collar
-Move FRSS to low position or move to forward hole

Steering is heavy

-Check ski alignment
-Check skags and skis for damage
-Decrease IFS spring preload
-Make sure spindles and all suspension components are free
turning
-Reduce ski pressure:

S

Increase front track spring preload

S

Reduce IFS spring preload by adjusting threaded

preload collar

Setting up for deep
snow operation

-Rotate FRSS to lowest setting, depending upon rider preference
-Decrease preload on front track spring
-Tighten limiter strap one hole
-Move FRSS to forward most hole

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