Troubleshooting, Belt troubleshooting, Belt wear/burn – Polaris 2003 Universal Snowmobiles User Manual

Page 174

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172

TROUBLESHOOTING

Belt Troubleshooting

Belt Wear/Burn

Belt Wear/Burn Diagnosis

Causes

Solutions

Driving at low RPM

Drive at higher RPMs. Gear the machine down. Check belt
deflection.

Insufficient warm-up

Warm the engine at least five minutes. Take the drive belt off
the machine in extremely cold weather and warm it up.
Break machine loose from the snow.

Towing at low RPM

Do not tow in deep snow. Use fast, aggressive throttle to
engage clutch.

Riding with high RPM
and slow speed (8000
RPM/10 MPH)

Lower the gear ratio. Remove windage plates from the
clutch. Reduce RPM. Avoid riding in high ambient
temperatures.

Ice and snow build-up
between track and
tunnel

Warm the engine at least five minutes. Take the drive belt off
the machine in extremely cold weather and warm it up.
Break machine loose from the snow.

Poor engine
performance

Check for carb and choke synchronization, fouled plugs,
debris in the carbs, and water, ice, or dirt in gas tank or fuel
line.

Loading machines onto
trailers

Skis may gouge into trailers and prevent the drivetrain from
spinning properly. Use enough speed to drive the machine
completely onto the trailer. Push and pull it to finish
loading if necessary.

Clutch malfunction

Inspect clutch components. See your dealer.

Slow, easy clutch en-
gagement

Use fast, aggressive throttle to engage clutch.

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