Troubleshooting – Eaton Electrical 350 User Manual

Page 43

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43

EATON 350 Series Dual Path Mobile Pumps E-PUPI-TS006-E September 2007

Troubleshooting

Fault - Logic Troubleshooting

Diagram Action Step Comments

1

Inspect External Control Linkage for:
a. misadjusted or disconnected
b. binding, bent, or broken

2

Inspect Control Valve for:
a. plugged control orifice(s)
b. damaged mounting gasket
c. misadjusted, damaged or broken neutral return spring
d. broken control connector pin
e. faulty destroke valve (if used)
f. galled or stuck control spool
g. neutral detent or lockout switch misadjusted (if used)

3

Inspect System Relief Valves * for:
a. improper pressure relief setting
b. damaged or broken spring
c. valve held off seat
d. damaged valve seat

4

Inspect Servo Piston for:
a. misadjusted, damaged or broken neutral return

spring assembly

b. galled or stuck servo piston
c. damaged or missing o-ring and/or back-up ring

5

Check Oil Level in Reservoir:
a. consult owner/operators manual for the proper type

fluid and level

6

Inspect Heat Exchanger for:
a. obstructed air flow (air cooled)
b. obstructed water flow (water cooled)
c. improper plumbing (inlet to outlet)
d. obstructed fluid flow

7

Inspect Heat Exchanger Bypass Valve for:
a. improper pressure adjustment
b. stuck or broken valve

8

Inspect Bypass Valve for: (if used)
a. held in a partial or full open position

9

Inspect Inlet Screen or Filter for:
a. plugged or clogged screen or filter element
b. obstructed inlet or outlet
c. open inlet to charge pump

10

Check System Pressure:
a. See figure 3-1 for location of pressure gauge
installation
b. consult owner/operators manual for maximum system
relief valve settings

11

Check Charge Pressure:
a. See figure 3-1 for location of charge pressure gauge
installation
b. consult owner/operators manual for maximum charge
relief valve settings

12

Inspect Charge Relief Valve for:
a. improper charge relief pressure setting *
b. damaged or broken spring
c. poppet valve held off seat

13

Inspect Motor for:
a. consult owner/operator manual for motor operation
and trouble shooting

14

Inspect Charge Pump for:
a. broken or missing drive key
b. damaged or missing o-ring
c. excessive gerotor clearance
d. galled or broken gerotor set*

System/Charge Relief Valve Pressure Settings

Inlet Vacuum

0,203 bar [6 inHg] max.

Case Pressure

1,7 bar [25 PSI] maximum

Charge Pressure 17,24 to 20,68 bar

[250 to 300 PSI]*

System Pressure 345 bar [5000 PSI] maximum**

207 bar [3000 PSI] continuous

*Min: 13.8–17.2 Bar [200–250 psi], Max: 27.6–31 Bar [400–450 psi]

**380 Bar [5500 psi] Max, 276 Bar [4000 psi] Continuous

The high pressure relief valves are all factory preset and cannot
be readjusted.

The pressure setting is stamped on each valve with a three digit
number. To identify, multiply the noted number by 10 to get the
valves pressure setting.

Example: 10 x 500 = [5000 PSI] 345 bar

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