Assembly – Harley-Davidson POWER WHEELS 74370 User Manual

Page 12

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Assembly

• Slide an axle bushing (flat side first) on a wheel axle.

13

Axle Bushing

Flat Side

Wheel
Axle

Wheel

Hex
Bushing

Hex
Bushing

11

• Fit two hex bushings into the center hole in a wheel.

12

Wheel

Guide

Guide

Guide

Guide

• Before applying labels to the wheels, wipe each wheel

with a clean, dry cloth to make sure it is free of dirt and
oils. Make sure your hands are clean.

• Apply labels to both sides of each wheel as shown in

the illustration.

IMPORTANT! Labels 1 and 2 are designed to slightly
overlap; and labels 3 and 4 are designed to slightly
overlap. For each wheel, apply label 1 before applying
label 2 . Align the edge of label 2 with the guide marks
on label 1. Apply label 3 before applying label 4. Align the
edge of label 4 with the guide marks on label 3.

• Separate the fork axle from the two wheel axles. (The

fork axle is shorter than the wheels axles.) Set the fork
axle aside.

• Place a .437 (large diameter) retainer on a flat surface,

inside up.

• Fit the end of a wheel axle into the retainer.

• Tap the opposite end of the wheel axle with a hammer

to secure the retainer on the axle. Pull on the retainer
to make sure it is secure.

• Repeat this procedure to assemble one .437 (large

diameter) retainer to one end of the other wheel axle.

• Set one of the wheel axles aside for use later

in assembly.

10

Wheel Axle

.437 (Large Diameter)
Retainer

12

TM

9

Right
Exhaust
Pipe

• With the holes aligned, insert six screws to join the

two halves of the right exhaust pipe.

• Tighten the screws using a Phillips screwdriver. Do not

over-tighten.

• Repeat steps 6 through 9 to assemble the left exhaust

pipe (L) to the left side of the vehicle.

2

2

1

3

1

4

3

4

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