Maintenance, Cleaning instructions, Remote air-cooled condenser – Heatcraft Refrigeration Products REMOTE AIR-COOLEDCONDENSER 2500018 User Manual

Page 9

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of the fans are constant speed and are cycled separately using

ambient sensing thermostats.

Flooded Head Pressure Control Valve (FHP)

The FHP system of head pressure control is a completely

automatic control that maintains a preset condenser pressure

without need of seasonal adjustment. The control maintains

head pressure by backing liquid into the leaving side of the

condenser, decreasing the effective condenser surface and

therefore maintaining a constant head pressure upon a drop

in ambient temperature.

Several styles of flooding valves or combinations of valves

are available. Contact the valve manufacturer for specific

recommendations.

Operation:

During normal ambient operation, the valve allows liquid

refrigerant to flow through C port (see Figure 9) and R port to

the liquid receiver.

As the pressure drops with a drop in ambient temperature,

the valve opens to allow high pressure discharge gas to enter

B port, pass through the valve and pressurize the receiver to

provide adequate liquid flow to the expansion valve.

(see Figure 10)

This action raises the pressure on the discharge side of the

condenser, reducing flow and flooding the leaving side of the

condenser until the pressure rises to a proper level to close

B port. The liquid receiver size is important in this type of

control and must be large enough to hold the total system

charge. If the receiver is not large enough, the liquid will be

stored in the condenser causing high head pressure at normal

ambient temperatures.

The refrigerant charge required will often be about two times

the normal charge for cold weather operation. The amount of

refrigerant that must be added to a system for winter or cold

weather operation is determined by Tables 6, 7 and 8.

(see page 10)

Piping:

As on all systems, refrigerant migration must be prevented

when using FHP. If the receiver is in a warm location, a check

valve should be placed in the line between the FHP valve

and the receiver. Good piping practice suggests a trap in

the compressor discharge line and an inverted trap at the

condenser outlet. Multiple valve applications must have valves

piped in parallel.

Maintenance

Air-cooled condensers require minimum maintenance. The

unit coil will require a periodic cleaning and this can be

accomplished by a brush, vacuum cleaner, pressurized irstream

or a commercially available coil cleaning foam.

All of the condenser fan motors have sealed ball bearings. The

only acceptable service to these bearings is replacement.

Cleaning Instructions

Heatcraft recommends that the finned surface of this unit

be cleaned approximately every six months; more frequent

cleaning may be required if extreme conditions cause clogging

or fouling of air passages through the finned surface.

Calgon Corporation’s CalClean 4135 (or equal) should be

acceptable for cleaning this unit. CalClean should be applied

liberally to entering air and leaving air surfaces of the finned

area in accordance with the label directions.

CAUTION: Under no circumstances should this unit be

cleaned with an acid-based cleaner�

*If receiver is located in a warm ambient, a check valve

in this location may be required to prevent receiver

gas from migrating into the condenser during the

off cycle�

Remote Air-Cooled Condenser Installation and Operations Manual, August 007

9

Remote Air-Cooled Condenser

Figure 9.

Figure 10.

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