Assembly – Harley-Davidson B3160 User Manual

Page 14

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Assembly

15

Strut

Rear

Fender

#8-32 x 1

5

/

8

"

Machine Screw

#8-32 x

3

/

4

"

Machine Screw

• First, insert a #8-32 x 1

5

/

8

" machine screw through the

hole in the side of the right strut that is closest to the
rear of the vehicle body, as shown

.

• Attach an #8-32 acorn nut to the end of the screw,

inside the rear fender. Hand-tighten the acorn nut.

• Then, insert a #8-32 x 1

3

/

4

" machine screw through the

hole in the side of the right strut that is towards the front
of the vehicle body, as shown

.

• Attach an #8-32 acorn nut to the end of the screw,

inside the rear fender. Hand-tighten the acorn nut.

• Using an adjustable wrench to hold the acorn nuts

inside the rear fender, tighten the screws.

• Repeat steps 11 and 12 to assemble the left strut to the

left rear fender of the vehicle body.

12

Strut

Signal

Housing

• Slide a signal housing onto a strut.

• Bend the tab inside the signal housing down.

13

Strut

Signal

Lens Rib

Signal

Housing

Notch

• Align the rib on the signal lens with

the notch in the signal housing.
Fit the lens into the housing.

• Insert a #8 x

3

/

4

" screw into the lens

and tighten.

• Repeat steps 13 and 14 to assemble the other signal

housing and signal lens to the other strut.

14

Signal

Lens

Signal

Housing

Bend

Tab

Down

Back View

Back View

Wheel

1

1

2

2

4

4

3

3

Guide

Guide

Guide

Guide

• Before applying labels to the rear wheel, wipe it with

a clean, dry cloth to make sure it is free of dirt and oils.
Make sure your hands are clean.

• Apply labels to both sides of the wheel as shown in

the illustration.

IMPORTANT! Labels 1 and 2 are designed to slightly
overlap; and labels 3 and 4 are designed to slightly
overlap. For each side, apply label 1 before applying label
2. Align the edge of label 2 with the guide marks
on label 1. Apply label 3 before applying label 4. Align the
edge of label 4 with the guide marks on label 3.

14

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