Assembly – Harley-Davidson B3160 User Manual

Page 20

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20

Assembly

.354 (Small Diameter)

Cap Nut

Fork Axle

• Place a .354 (small diameter) cap nut on a flat surface,

inside up. Fit the end of the fork axle into the cap nut.

• Tap the opposite end of the fork axle with a hammer to

secure the cap nut on the axle. Pull on the cap nut to
make sure it is securely assembled.

.354"

.354 Cap Nut

39

TM

Steering

Stop

Neck of

Vehicle Body

• First, fit the tab on the steering stop into the curved slot

in the lower steering bushing

.

• Hold the steering stop in place.

• Then, slide the handlebar assembly on the vehicle frame

neck and over the steering stop

.

Handlebar

Assembly

38

TM

Tab

Handlebar

Harness

• Fit the handlebar harness behind

the tab in the vehicle frame neck.

See

Inset

Tab

Handlebar

Harness

36

TM

• Fit the remaining steering bushing onto the top of the

vehicle frame neck.

• Insert two #8 x

3

/

4

" screws into each end of the steering

bushing and tighten.

Steering
Bushing

37

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