Assembly – Harley-Davidson B3160 User Manual

Page 15

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15

Assembly

• Slide an axle bushing, flat side first, on the wheel axle.

Axle Bushing Flat Side

Wheel Axle

Rear

Wheel

Hex

Bushing

Hex

Bushing

• Fit two hex bushings, barrel side first, into the hole in

the rear wheel.

• Separate the fork axle from the two wheel axles. (The

fork axle is shorter than the wheels axles.) Set the fork
axle aside for assembly step 39.

• Place a .437 (large diameter) cap nut on a flat surface,

inside up. Fit the end of a wheel axle into the cap nut.

• Tap the opposite end of the wheel axle with a hammer

to secure the cap nut on the axle. Pull on the cap nut
to make sure it is secure.

• Repeat this procedure to assemble a .437 (large

diameter) cap nut to one end of the other wheel axle.

• Set one of the wheel axles aside for assembly step 52.

Wheel Axle

.437 (Large Diameter)

Cap Nut

.437"

.437 Cap Nut

Hex Bushing

16

17

18

.437 (Large

Diameter)

Cap Nut

Axle Bushing

Tube Side

Wheel Axle

• Slide an axle bushing, tube side first, onto the end of the

wheel axle. Make sure the flat end of the axle bushing
fits into the groove in the rear fork arm.

• Fit a .437 (large diameter) cap nut on the end of

the wheel axle. Tap the .437 cap nut with a hammer to
secure it on the end of the wheel axle.

Hint: You may need the help of another adult to support
the other end of the wheel axle.

• Pull on the .437 cap nut to make sure the rear wheel

assembly is secure.

Back View

Axle

Bushing

Vehicle

Frame

Rear Fork Arm

Groove

Rear Fork Arm

Rear Wheel

(with Hex Bushings)

• Position the vehicle assembly so that the back is

facing you.

• While holding the hex bushings in place, position the rear

wheel between the rear fork arms of the vehicle frame.

• Slide the wheel axle (with axle bushing) through one rear

fork arm, through the wheel (with hex bushings) and out
through the other rear fork arm. Make sure the wheel
axle bushing fits into the groove in the rear fork arm.

Back View

.437"

.437 Cap Nut

19

20

Barrel

Side

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