8. troubleshooting table – Hobart Welding Products OM-947 User Manual

Page 32

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OM-947 Page 28

6-8. Troubleshooting Table

Trouble

Remedy

No weld output; wire does not feed; fan

does not run.

Secure power cord plug in receptacle (see Section 4-6).

Replace building line fuse or reset circuit breaker if open.

Place Power switch in On position (see Section 5-1).

Reset welding power source supplementary protector if open.

No weld output; wire does not feed; fan

motor continues to run.

Thermostat TP1 open (overheating). Allow fan to run with gun trigger switch off; thermostat closes when

unit has cooled (see Section 3-2).

Be sure that Voltage switch is not set between ranges (see Section 5-1).

Disassemble torch handle and check trigger switch lead connections, tighten or reconnect any loose

connections.

No weld output; wire feeds.

Connect work clamp to get good metal to metal contact.

Check cable connection at work clamp and tighten hardware, if necessary (see Section 4-1).

Replace contact tip (see Section 6-5).

Check for proper polarity connections (see Section 4-3).

Low weld output.

Connect unit to proper input voltage or check for low line voltage.

Place voltage switch in desired position (see Section 5-1).

If using an extension cord, check that wire size and length is the proper size for power rating of welding

power source (see Section 3-1).

Electrode wire feeding stops during

welding.

Straighten gun cable and/or replace damaged parts.

Adjust drive roll pressure (see Section 4-8).

Change to proper drive roll groove (see Section 6-4).

Readjust hub tension (see Section 4-5).

Replace contact tip if blocked (see Section 6-5).

Clean or replace wire inlet guide or liner if dirty or plugged (see Section 6-4).

Replace drive roll or pressure bearing if worn or slipping (see Section 6-4).

Check and clear any restrictions at drive assembly and liner (see Section 6-6).

Release gun trigger and allow gun and motor protection circuitry to reset.

Have nearest Factory Authorized Service Agent check drive motor.

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