Grizzly G1005Z User Manual

Page 3

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Table of Contents

INTRODUCTION ............................................................................................................................... 2

Foreword .................................................................................................................................... 2
Contact Info ................................................................................................................................ 2
Machine Data Sheet ................................................................................................................... 3
Identification ............................................................................................................................... 5

SECTION 1: SAFETY ....................................................................................................................... 6

Additional Safety for Mill/Drills .................................................................................................... 8

SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 9

110/220V Operation ................................................................................................................... 9
Grounding ................................................................................................................................. 10
Extension Cords ....................................................................................................................... 10

SECTION 3: SET UP ...................................................................................................................... 11

Set Up Safety ........................................................................................................................... 11
Items Needed for Set Up ......................................................................................................... 11
Unpacking ................................................................................................................................ 11
Inventory ................................................................................................................................... 12
Clean Up .................................................................................................................................. 13
Site Considerations .................................................................................................................. 13
Mounting ................................................................................................................................... 14
Assembly .................................................................................................................................. 14
Test Run ................................................................................................................................... 15

SECTION 4: OPERATIONS ........................................................................................................... 16

Operation Safety ...................................................................................................................... 16
Installing/Removing Tooling ..................................................................................................... 16
Table ........................................................................................................................................ 18
Graduated Dials ....................................................................................................................... 19
Backlash ................................................................................................................................... 19
Micro-Downfeed Handwheel .................................................................................................... 19
Quill Lock ................................................................................................................................. 20
Depth Stop ............................................................................................................................... 20
Choosing Milling Speeds .......................................................................................................... 21
Choosing Drilling Speeds ......................................................................................................... 21
Changing Speeds ..................................................................................................................... 23
Drilling Guidelines .................................................................................................................... 24

SECTION 5: ACCESSORIES ......................................................................................................... 25

SECTION 6: MAINTENANCE ........................................................................................................ 26

Schedule .................................................................................................................................. 26
Cleaning ................................................................................................................................... 26
Unpainted Cast Iron ................................................................................................................. 26
Lubrication ................................................................................................................................ 26

SECTION 7: SERVICE ................................................................................................................... 27

Troubleshooting ........................................................................................................................ 27
Depth Stop Calibration ............................................................................................................. 30
Feed Shaft Spring Tension ...................................................................................................... 30
Electrical Components ............................................................................................................. 32
Wiring Diagram ........................................................................................................................ 33
G1005Z Main Assembly Breakdown ........................................................................................ 34
G1005Z Main Assembly Parts List ........................................................................................... 35
G1005Z Table Breakdown ....................................................................................................... 36
G1005Z Table and Labels Parts List ....................................................................................... 37

WARRANTY AND RETURNS ........................................................................................................ 38

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