Graco PRECISIONSWIRL 310554V - Manual (Page 3)

List of Models
310554V 3
Contents
List of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tool Mounted Dispensers . . . . . . . . . . . . . . . . . . 2
Cable Assemblies . . . . . . . . . . . . . . . . . . . . . . . . 2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unpacking and Repacking . . . . . . . . . . . . . . . . . . . 8
Unpacking the Product . . . . . . . . . . . . . . . . . . . . 8
Repair and Repacking the Product . . . . . . . . . . 8
PrecisionSwirl Overview . . . . . . . . . . . . . . . . . . . . 9
PrecisionSwirl Capabilities . . . . . . . . . . . . . . . . . 9
PrecisionSwirl in Basic Robotic System . . . . . . 10
Installing the Control Assembly . . . . . . . . . . . . . . 11
Preparing to Install the Control Assembly . . . . . 11
Mounting the Control Assembly . . . . . . . . . . . . 11
Mounting the Control Assembly (continued) . . . 12
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Grounding the Control Assembly . . . . . . . . . . . 13
Connecting the Control Assembly to a Power
Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connecting the Control Assembly to a Power
Source (continued) . . . . . . . . . . . . . . . . . . . 15
Checking Resistance Between the Control
Assembly and the True Earth Ground . . . . . 15
Installing the Dispense Valve . . . . . . . . . . . . . . . . 16
Mounting the Dispense Valve . . . . . . . . . . . . . . 16
Connecting Air Lines to Dispense Valve . . . . . . 16
Connecting Material Hose to Dispense Valve . 16
Installing Cable Assemblies . . . . . . . . . . . . . . . . . 17
Connecting the Motor Control Cable . . . . . . . . 17
Connecting the Motor Control Cable (continued) 18
Connecting the Automatic Control Cable . . . . . 19
Verifying Ground Continuity . . . . . . . . . . . . . . . . . 20
Verifying Ground Continuity . . . . . . . . . . . . . . . . 20
Adjusting the Orbital Dispenser . . . . . . . . . . . . 20
Inspecting the Orbital Dispenser . . . . . . . . . . . . 20
Grounding the System . . . . . . . . . . . . . . . . . . . . 20
PrecisionSwirl Module Operation . . . . . . . . . . . . 21
Reading the PrecisionSwirl Control Assembly
Controls and Indicators . . . . . . . . . . . . . . . . 21
Setting Operation Modes . . . . . . . . . . . . . . . . . . 22
Analyzing Causes for a Motor Fault Alarm . . . . 23
Adjusting Orbital Dispenser Motor Speed . . . . . 24
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Control Assembly Service . . . . . . . . . . . . . . . . . . . 26
Servicing the Control Assembly . . . . . . . . . . . . . 26
Lamp Button and Switch Removal . . . . . . . . . . . 26
Lamp Button and Switch Replacement . . . . . . . 26
Light Bulb Removal . . . . . . . . . . . . . . . . . . . . . . 26
Light Bulb Replacement . . . . . . . . . . . . . . . . . . 26
MAIN Power Switch Removal . . . . . . . . . . . . . . 27
MAIN Power Switch Replacement . . . . . . . . . . . 27
Potentiometer Removal . . . . . . . . . . . . . . . . . . . 28
Potentiometer Replacement . . . . . . . . . . . . . . . 28
Panel Assembly Service . . . . . . . . . . . . . . . . . . . . 29
Swirl Control Board Removal . . . . . . . . . . . . . . . 30
Swirl Control Board Replacement . . . . . . . . . . . 30
RFI Filter Removal . . . . . . . . . . . . . . . . . . . . . . . 31
RFI Filter Replacement . . . . . . . . . . . . . . . . . . . 31
Relay Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Relay Replacement . . . . . . . . . . . . . . . . . . . . . . 32
Fuse Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . 33
Control Assembly Parts . . . . . . . . . . . . . . . . . . . . . 34
Accessory Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Motor Control Cable Assemblies . . . . . . . . . . . . 40
Torsional Motor Control Cable Assemblies . . . . 41
Robot Interface Cable Assembly . . . . . . . . . . . . 42
Dispenser Valve Adapter Fittings . . . . . . . . . . . . 42
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Motor Controller Wiring, Lines 200-238 . . . . . . . 43
Motor Controller Wiring, Lines 250-288 . . . . . . . 44
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 46
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 46