Caution, 2. checking/replacing cup, tip, and electrode – Miller Electric MC-80M User Manual

Page 15

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OM-1592 Page 9

5-2.

Checking/Replacing Cup, Tip, And Electrode

CAUTION

OVERTIGHTENING will strip threads.

Do not overtighten electrode, tip, and cup during assembly.

Do not cross-thread parts causing stripping.

Use care during torch assembly and parts replacement.

T I P A N D E L E C T R O D E W E A R B E Y O N D
R E C O M M E N D E D VA L U E S o r O P E R AT I O N
WITHOUT TIP OR ELECTRODE can damage
torch.

Inspect cup, tip, and electrode before cutting or whenever cutting
speed has been significantly reduced.

Do not operate torch without a tip or electrode in place.

Be sure to use genuine replacement parts.

A good practice is to replace both the tip and electrode at the same
time.

Do not overtighten electrode.

Ref. ST-800 897 / ST-800 973

Turn Off cutter, and disconnect in-
put power.

1

Shield Cup

Remove shield cup. Check shield
cup for cracks, and replace if need-
ed. Also, replace cup if it does not
cover the tip.

2

Tip

3

Opening

Remove tip. Check tip, and replace
if opening is deformed or 50% over-
size. If inside of tip is not clean and
bright, clean with steel wool. Be
sure to remove any pieces of steel
wool afterwards.

4

Electrode

Check electrode. If center has a pit
more than a 1/16 in (2 mm) deep, re-
move and replace electrode using
supplied wrench. Do not
overtighten.

5

Standoff Guide

Carefully reassemble parts in re-
verse order.

Thread Size for Electrode:

5/16 - 24

New

Worn

3

4

1

4

2

2

New

Worn

1/16 in

Tools Needed:

(Supplied 171 875)

(2 mm)

Pit

5

Figure 5-2. Checking/Replacing Cup, Tip, And Electrode

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