Miller Electric 400 - Manual

Quick
Specs
Quick and easy maintenance with
single-side access to oil level check, oil
fill, oil filter, fuel filter and air cleaner.
Remote toolless oil drain allows oil to be
drained without getting under the engine
and reduces the chance of oil spillage.
Arc-Drive ™ makes welding easy.
Automatically enhances Stick welding,
especially on pipe, by focusing the
arc and preventing the electrode from
going out.
Big Blue
®
400 and 500
Diesel Engine-Driven
Welder/AC Generator
Issued June 2012 • Index No. ED/10.8
Hot Start ™ provides positive Stick
electrode starts making it easy to start
all types of electrodes and it also works
great for bead tie-ins.
Enclosed robust case design protects
internal components from impact and
allows air flow to cool and prolong the life
of the engine. Also reduces sound levels.
Engine gauges standard on all models
indicate engine oil pressure and coolant
temperature.
Designed for fleet owners that demand
the ultimate in reliability and performance.
Weatherproof Lexan ® nameplate
resists cracking and fading, and is
color-coded for ease of operation.
GFCI receptacle as required on most
jobsites to protect operators from
electrical hazards.
CSA, IEC, and NEMA compliant for
welders. Degree of protection
provided by enclosure IP23.
Heavy-duty low-speed industrial
diesel engines are designed, built and
proven to operate over 10,000 hours
before the first basic overhaul.
The Power of Blue ® .
Welder/generator is warranted by Miller for 3 years, parts and labor.
Engine is warranted separately by engine manufacturer.
Heavy Industrial Applications
Heavy Construction
Structural Steel
Maintenance and Repair Rigs
Mining Maintenance
Process Piping
Sheet Metal
Processes
Stick (SMAW)
MIG (GMAW)
Flux-Cored (FCAW)
DC TIG (GTAW)
Submerged Arc (SAW)
Stud Welding
Air Carbon Arc (CAC-A)
400:
Rated: 5/16-inch (8 mm) carbons
Capable: 3/8-inch (9.5 mm) carbons
500:
Rated: 3/8-inch (9.5 mm) carbons
Output Range
400 CC: DC Stick 55 – 500 A DC/TIG 55 – 500 A
400 CC/CV: DC Stick 40 – 500 A DC/TIG 15 – 350 A
MIG/FCAW 14 – 40 V
500 CC: DC Stick 55 – 600 A DC/TIG 55 – 600 A
500 CC/CV: DC Stick 40 – 600 A DC/TIG 20 – 425 A
MIG/FCAW 14 – 40 V
Generator Output Rated at 104˚ F (40˚ C)
5500 Watts Peak — 4000 Watts Continuous
400: 15,000 Watts 3-Phase/12,000 Watts 1-Phase*
500: 20,000 Watts 3-Phase/12,000 Watts 1-Phase*
*Deluxe models only.
Big Blue 500 CC/CV Deluxe Model shown.
CC/CV Models: The Vault — ultimate
control board reliability. See page 3.
Meter maintenance displays
• Fuel gauge
• Hour meter function
• Oil change interval
• High coolant temperature and low
oil pressure shutdowns
• Low fuel shutdown — engine shuts
down before system runs out of fuel,
making restarts easy.
Accu-Rated ™ – Not Inflated
Generator Power
EPA Tier 4i
Compliant
EPA Tier 4i
Compliant
EPA Tier 4i
Compliant
EPA Tier 4i
Compliant
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Website
MillerWelds.com
Equipment Sales US and Canada
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125