Troubleshooting the millivolt gas control system – Lennox Hearth EN54-VDLE User Manual

Page 16

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6

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

TROUBLESHOOTING THE MILLIVOLT GAS CONTROL SYSTEM

. Spark ignitor will not light

pilot after repeated triggering

of ignitor button.

2. Pilot will not stay lit after

carefully following the light-

ing instructions.

3. Pilot burning, no gas to

burner, Valve knob “ON,”

Wall Switch “ON.”

. Frequent pilot/burner outage

problem.

correctiVe action

sYMptoM

a. Defective ignitor

(no spark at electrode).

B. Defective or misaligned electrode

at pilot (spark at electrode).

c. Gas supply pressure errant.

d. Pilot orifice plugged.

a. Defective pilot generator

(thermocouple).

a. Wall switch or wires defective.

B. Thermopile may not be generating

sufficient millivoltage.

c. Plugged burner orifice.

a. Pilot flame may be too low or

blowing (high) causing the pilot/

valve safety to drop out.

Check for spark at electrode and pilot; if no spark and electrode

wire is properly connected, replace ignitor.

possiBLe causes

Note: Before troubleshooting the gas control system, be sure external gas shut off valve (located at gas supply inlet) is

in the “ON” position.

Important: Valve system troubleshooting should only be accomplished by a qualified service technician.

Clean and/or adjust pilot flame for maximum flame impinge-

ment on thermocouple (Figure 9 on page 8 ).

Check burner orifice for stoppage and remove.

Check thermopile with millivolt meter. Take reading at thermo-

pile terminals of gas valve. Should read 325 millivolts minimum

with optional wall switch “OFF.” Replace faulty thermopile if

reading is below specified minimum.

Check wall switch and wires for proper connections. Jumper

wire across terminals at wall switch, if burner comes on, re-

place defective wall switch. If okay, jumper wires across wall

switch wires at valve, if burner comes on, wires are faulty or

connections are bad.

Check pilot flame, it must impinge on thermocouple (Figure

9 on page 8) Clean and/or adjust pilot for maximum flame

impingement on thermocouple. Ensure that the connection

between the valve and thermocouple are tight and secure.

Clean or replace pilot orifice.

Check inlet gas pressure. It should be within the limits as

marked on the rating plate.

Using a match, light pilot. If pilot lights, turn off pilot and trig-

ger the ignitor button again. If pilot lights, an improper gas

mixture caused the bad lighting and a longer purge period is

recommended. If pilot will not light – check gap at electrode and

pilot – should be 1/8" to have a strong spark. If gap measures

1/8", replace pilot (Figure 9 on page 8 ).

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