Diagrams, Dc-655 – Lincoln Electric DC-655 IM602-A User Manual

Page 40

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F-4

DIAGRAMS

F-4

DC-655

NEGATIVE

POSITIVE

32 31 2 4

GND

21

N.A.

N.D.

TO

WORK

POWER

SOURCE

Only qualified persons should install

, use or

service this machine

.

Do not operate with covers removed

.

Disconnect power source before

servicing

.

Do not touch electrically live parts

.

21

FOR

CONTROL

CABLE

WITH

14

PIN

MS-TYPE

PLUG

CONNECTOR

OR

FOR

CONTROL

CABLE

WITH

TERMINAL

STRIP

LEAD

CONNECTORS

CONTROL

CABLE

S22

979

N.B.

&

N.C.

14-PIN

RECEPTACLE

A

B

C

remote voltage sensing work lead may be ordered for this purpose

.

N.A.

W

elding cables must be of proper capacity for the current and

duty cycle of immediate and future applications

.

C

onnect red jumper to pin "

S

".

C

onnect white jumper to pin "

B

".

A

bove diagram shows electrode connected positive

.

To change polarity

,

N.F.

If lead #

21

is to be connected to

follows:

N.D.

C

onnect the control cable ground lead to the frame terminal

marked near the power source terminal strip

.

The power

source grounding terminal (marked and located near the power

source input power connections) must be properly connected to

electrical ground per the power source operating manual

.

C

onnect it directly to the work piece keeping it electrically

convenience

, this extended #

21

lead should be taped to the

welding work lead

. (

If the length of work lead circuit is

short

, and connections can be expected to be reliable

, then

control cable lead #

21

does not need to be extended and can be

directly connected to terminal #

21

on the terminal strip

.

N

ote

that this is not the preferred connection because it adds error

turn power off

, reverse the electrode and work leads at the power source

.

physically suitable for the installation

.

A

n

S16586-

[LENGTH

]

N.D.

&

N.F.

INPUT

CABLE

PLUG

CONTROL

CABLE

41

423

1

32

75

76

77

N.F.

21

-

21

+

REMOTE

VOLTAGE

SENSING

LEAD

TO

NA-5

/-5R

BOLT

TO

CABLES

FROM

NA-5

/-5R

WIRE

CONTACT

AS

'BLY

box polarity connections

.

A

lso refer to note

N.F.

R

efer to

NA-5

or

NA-5R

O

perating

M

anual for required

NA-5

or

NA-5R

control

FOR

ADDITIONAL

INSTALLATION

INSTRUCTIONS,

SEE

NA-5

OR

NA-5R

OPERATING

MANUAL.

or from

14-

pin receptacle using #

14

AWG

or larger insulated wire

N.B.

E

xtend lead #

21

from control cable with terminal strip connectors

separate from the welding work lead circuit and connection

.

For

to the

NA-5

/-5R

voltmeter reading

.)

N.E.

The jumpers on the

NA-5

/-5R

voltage board must be connected as

NA-5

/-5R

control box

.

N.C.

Tape up bolted connection if lead #

21

is extended

.

the terminal strip

, connect

W

hen using

NA-5

/-5R

controls above

C

ode

8300,

the

NA-5

/-5R

Inch

D

own

button will not operate unless a jumper is connected between the two tab terminals

, labeled "

AUTO

",

located above the transformer on the

NA-5

/-5R

V

oltage

P.C.

board

.

This jumper

, however

, will disable the

permitting only

H

ot

S

tarting techniques to be used

.

C

old

S

tarting/

A

uto

-S

top/

Touching

-W

ork feature of the

NA-5

/-5R,

10-30-

98F

N.H.

Illustration does not necessarily represent actual position of

for more information

.

to the #

21

terminal that matches work polarity

.

This connection

must be changed

whenever the electrode polarity is changed

.

N.G.

For proper

NA-5

/-5R

operation

, the electrode cables must be

snugged under

the clamp bar on the left side of the

N.H.

CONNECTION OF NA-5/-5R TO THE CV-655, DC-655 OR DC-600 POWER SOURCE

appropriate output studs

. R

efer to power source operating manual

F

or proper setting of switches on power source

,

see power source operating manual

.

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