Lubrication and maintenance – PowerTec OMRG25204 User Manual

Page 66

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Lubrication and Maintenance

OURGP11,0000007

–19–31OCT06–1/2

Lubrication and Maintenance Service Interval
Chart—Generator (Standby) Applications

NOTE: Use service intervals listed below for generator

(standby) applications. Match service items below
to titles in Lubrication and Maintenance Sections
for procedures.

Lubrication and Maintenance Service Intervals

Every 2

250 Hours or

500 Hours or

2000 Hours

Item

Weeks

12 Months

12 Months

or 24 Months

As Required

Operate Engine at Rated Speed and 50%–70% Load a

Minimum of 30 Minutes

Check Engine Oil and Coolant Level

Check Fuel Filter(s)/Water Separator Bowl

Check Air Cleaner Dust Unloader Valve & Indicator

a

Perform Visual Walkaround Inspection

Service Fire Extinguisher

Change Engine Oil and Replace Oil Filter

b

Check Engine Mounts

Service Battery

Clean Crankcase Vent Tube

Check Air Intake Hoses, Connections, & System

Replace Single or Dual Fuel Filter Elements

Check Belt Tensioner and Belt Wear

Check Engine Speeds

Check Engine Electrical Ground Connection

Check Cooling System

Coolant Solution Analysis-Add SCAs as required

Pressure Test Cooling System

Check Variable Speed (Droop) (Gen-Sets)

Check Crankshaft Vibration Damper

(6.8 L Engines)

c

Flush Cooling System

d

Test Thermostats

Check and Adjust Engine Valve Clearance

Add Coolant

Replace Air Cleaner Elements

a

Replace primary air cleaner element when restriction indicator shows a vacuum of 625 mm (25 in.) H2O.

b

Change the oil for the first time after 100 hours maximum of break-in operation. For subsequent oil and filter intervals, see recommendations

in section 10.

c

Replace crankshaft damper every 4500 hours or 60 months, whichever occurs first.

d

If John Deere COOL-GARD is used, the flushing interval may be extended to 3000 hours or 36 months. If John Deere COOL-GARD is used

and the coolant is tested annually AND additives are replenished as needed by adding a supplemental coolant additive, the flushing interval
may be extended to 5000 hours or 60 months, whichever occurs first.

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