Installing the boot, Standard terminals, Crimping – MSD 3503 Mini Stripper Crimper, 8.5mm Super Conductor Wire Installation User Manual

Page 2: Dual crimp terminals

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Figure 7

Preparing to Crimp in the Vise.

Figure 8

Crimping with the Vise.

Figure 6

Aligning the Terminal in Tool.

INSTALLING THE BOOT

To ease installation of the

boots, use a drop of a dielec-

tric grease such as MSD’s

Spark Guard, PN 8804. If

you are installing the brass

90° socket style terminals,

slide the terminal all the way

through the boot, then grip

the terminal near the wire

crimp and bend it over 90°

and slide the boot down

(Figure 9).

If you build a lot of custom spark plug wire sets, MSD offers a professional tool, the Pro-Crimp

Tool, PN 3505.

INSTALLATION INSTRUCTIONS                       3

Figure 5 Crimping a Dual Crimp Terminal.

STANDARD TERMINALS

1. After stripping the sleeve, fold the conductor

back along the wire insulation (Figure 4).

2. Do not allow the conductor to pull tightly

against the insulation. A small gap around

the conductor should be present before

crimping. Slide the wire into the terminal with

the conductor positioned so it is in contact

with the bottom of the terminal. Position the

wire through until the insulation protrudes

about 1/8" beyond the crimp tabs.

3. Position the wire and terminal into the "W"

groove of the Mini-Stripper-Crimper and

proceed to Step 4.

2                         INSTALLATION INSTRUCTIONS

CRIMPING

To achieve the strongest crimp possible, it is

required to bend the crimp tabs over about 90°

using needle nose pliers (Figure 3). Follow the

instructions for the terminal you are using.

DUAL CRIMP TERMINALS

1. After stripping the sleeve, position the wire

in the terminal so the insulation protrudes

about 1/8" beyond the insulation crimp tabs

and the conductor extends about 1/8" past

the conductor crimp tabs (Figure 5).

2. Position the wire and terminal into the "W"

groove of the Mini-Stripper Crimper and fol-

low Steps 4 - 6 to crimp the terminal to the

sleeve.

Note: It is normal for the conductor to retract

into the insulation slightly as the sleeve

crimp is made.

3. After the sleeve is crimped, push the conduc-

tor between the crimp tabs and use a set of

needle nose pliers to crimp them together.

DO NOT OVER CRIMP.

Figure 3 Preparing the Terminals.

Figure 4 Positioning the Wire in the Terminal.

Figure 9 Installing the Boots.

4. Slide the other part of the Mini-Stripper-Crimper over the wire terminal and lightly press them

together (Figure 6).

5. Put the assembly into a vise making sure the alignment tabs are on the outside edge of the vise

jaws (Figure 7).

6. Slowly close the vise making sure the tool and terminal stay properly positioned and aligned

(Figure 8). Stop applying pressure when the terminal ends have wrapped securely around the

sleeve and grip the wire.

Note: DO NOT OVER CRIMP! It is possible to tear the sleeve of the wire by excessive pressure on

the vise. This will cause a weaker crimp.

7. Back off the vise and remove the wire from the Crimper. Gently tug the terminal and inspect the

position of the conductor to make sure the crimp is solid and firm.

M S D

• WWW.MSDPERFORMANCE.COM • (915) 857-5200 • FAX (915) 857-3344

M S D

• WWW.MSDPERFORMANCE.COM • (915) 857-5200 • FAX (915) 857-3344

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