Wear and scoring, Two speed planetary – Spicer Drive Axles Failure Analysis Service Manual User Manual

Page 44

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Two Speed Planetary

43

Wear and Scoring

Clutch Plate - Improper Shift

Sliding Clutch - Improper Shift

Bronze Idler Pins - Normal/Excessive Wear

Bronze Idler Pin - Scoring

General Description:

Clutch plate and gear wear: Improper shifting and excessive periodic shock loads result in wear on
the teeth of the sliding clutch gear and mating plate.

Scoring: Incorrect lubrication or contaminated lube can cause etching, scoring, or pitting to the contact
surface of bearings, gears, bushings, and thrust washers. Foreign materials in the lube act as an abra-
sive weakening the protective film and resulting in seizure of mating parts.

Usual Causes:

Clutch Plate and gear wear:
• Improper shifting
• Excessive shock loads
Scoring:
• Incorrect lubrication
• Contaminated lube

Failure Prevention:

• Maintenance, Rebuilding, and Adjustment - see Failure Prevention Section.

Crack

Worn teeth

Normal

wear

Excessive

wear

Eccentric wear

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