Banks Power Ford Trucks: (Diesel ’99 - 03 7.3L Power Stroke) Exhaust- Monster Exhaust, Split-Dual '99-03 F-250 & F-350 pickup w_o catalytic converter User Manual
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Dear Customer,
If you have any questions
concerning the installation of
your Banks Power System,
please call our Technical Service
Hotline at (888) 839-2700
between 7:00 am and 5:00 pm
(PT). If you have any questions
relating to shipping or billing,
please contact our Customer
Service Department at
(888) 839-5600.
Thank you.
1.
before starting work, familiarize
yourself with the installation
procedure by reading all of the
instructions.
2.
the exploded view (Figure 1,
pages 6-7) provides only general
guidance. refer to each step and
section diagram in this manual for
proper instruction.
3.
throughout this manual, the
left side of the vehicle refers to the
driver’s side, and the right side to the
passenger’s side.
4.
Disconnect the negative (ground)
cable from the battery (or batteries,
if there are two) before beginning
work.
5.
route and tie wires and hoses a
minimum of 6” away from exhaust
heat, moving parts and sharp
edges. Clearance of 8” or more is
recommended where possible.
6.
when raising the vehicle, support
it on properly weight-rated safety
stands, ramps or a commercial hoist.
Follow the manufacturer’s safety
precautions. take care to balance
the vehicle to prevent it from slipping
or falling. when using ramps, be
sure the front wheels are centered
squarely on the topsides. when
raising the front of the vehicle, put
the transmission in park (automatic)
or reverse (manual), set the parking
brake, and block the rear wheels.
when raising the back of the vehicle,
be sure the vehicle is on level ground
and the front wheels are blocked
securely. Caution! Do not use floor
jacks to support the vehicle while
working under it. Do not raise
the vehicle onto concrete blocks,
masonry or any other item not
intended specifically for this use.
7.
During installation, keep the work
area clean. Do not allow anything to
be dropped into intake, exhaust, or
lubrication system components while
performing the installation, as foreign
objects will cause immediate engine
damage upon start-up.
8.
the Dual exhaust system is
designed to accommodate the
factory-sized spare tire. If the spare
tire is oversized, it may need to be
removed.
9.
the tip is located for single rear-
wheel applications. Installation on
dually systems is not recommended.
Tools Required:
•
1
⁄
2
” and
3
⁄
8
” drive ratchets with
standard and metric sockets and
1
⁄
2
”
and
3
⁄
8
” drive extension
• standard and metric combination
or open-end wrenches
• standard screwdriver
• Clean shop towels or rags
• pry-bar
• reciprocating saw
Highly recommended tools and
supplies:
• Inch-pound and foot-pound torque
wrenches
• penetrating oil or light lubricant
spray
• transmission jack (manual
transmission)
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96484 v.3.0