Banks Power Ford Trucks: (Diesel ’99 - 03 7.3L Power Stroke) Power Systems- Big Hoss Bundles '99-03 F-250 & F-350 - Manual (Page 7)

date of your truck on the information
sticker inside the driver’s doorjamb.
On trucks built prior to 1999, position
the V-band clamp as shown in
Figure
5 on pages 8-9 to provide
room for tightening. On trucks built
in 1999 or later, position this clamp
as needed.
26.
on 2002 & 2003 models
only, it is necessary to relocate the
factory-installed frame-mounted
hanger pin that is located behind the
transmission crossmember.
A. Remove the two (2) nuts that hold
the frame-mounted hanger pin to
the frame rail, save for reinstallation
later. Remove the frame-mounted
hanger pin from vehicle.
B. Remove the two (2) 8mm studs
from the frame-mount hanger pin.
Note: Studs are pressed into hanger
pin and will require the use of a
hammer or small press to remove.
C. Reinstall the frame-mounted
hanger pin using the two (2) 5 ⁄
8
” long
steel spacers, two (2) 8mm x 1.25 x
45mm bolts and the two (2) 8mm
nuts (removed in Step
A above).
See Figure 6 for proper assembly
sequence. Torque fasteners to 18
ft-lb.
27.
Place a 4” exhaust clamp on the
turbine outlet pipe. Install the front
intermediate pipe onto the turbine
outlet pipe, aligning the hanger pin
in the rubber hanger. For catalytic
converter models, place a 3
1 ⁄
2
” clamp
on the end of the front intermediate
pipe and reinstall the catalytic
converter (where you have cut per
Step
4 ). Put another 3 1 ⁄
2
” clamp on
the outlet of the catalytic converter.
For models without catalytic
converters, place a 4” clamp on the
outlet of the front intermediate pipe
(see Figure
5 ).
28.
For Standard Cab long-bed
vehicles: It will be necessary to cut
4
3 ⁄
4
” off the rear intermediate pipe
supplied in the kit. The hanger will
be removed with the unused portion
of the pipe (see Figure
7 ). Install the
rear intermediate pipe.
For Super-cab short-bed: Install
the rear intermediate pipe as
supplied (no cut required).
For Crew-cab short-bed: Install
the rear intermediate pipe. Place
a 4” clamp on the end of the rear
intermediate pipe and install the
extension pipe kit (P/N 53516).
For Super-cab long-bed: Remove
the rear frame mounted hanger (see
Figure
5 ) and install the supplied
frame mounted hanger in its place,
using the two 8mm x 30mm hex
bolts supplied and re-using the two
8mm nuts previously removed. Install
the rear intermediate pipe. Place
a 4” clamp on the end of the rear
intermediate pipe and install the
extension pipe kit (P/N 53517).
For Crew-cab long-bed: Install
the rear intermediate pipe. Place
a 4” clamp on the end of the rear
intermediate pipe and install the
extension pipe kit (P/N 53518).
29.
Place a 4” clamp on the inlet
end of the Banks dynaflow muffler
and install it onto the intermediate
pipe or extension pipe. Insert the
hanger pins into the rubber hangers
at the front and back of the muffler.
Slide a 4” clamp over the outlet of
the muffler. Install the Banks Monster
tailpipe over the rear axle housing
and into the outlet of the dynaflow
Figure 7
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