Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Power Pack & Stinger Systems w_EconoMind '03-05 Compatible with Banks iQ - Manual (Page 11)

96820 v.4.0
11
14.
Install the front hanger clamp
onto the Monster Muffler inlet.
Install the muffler inlet onto the
intermediate pipe or catalytic
converter if equipped. With the
hanger facing the rear of the vehicle,
insert the front hanger into the
vehicle’s rubber grommet.
15.
Install the rear hanger clamp
onto the Monster Muffler outlet with
the hanger pins facing forward. Install
the two (2) rear hanger pins into the
vehicle’s rubber grommets. Orient
the Banks Monster logo to be level
with the frame rail. Install a 4” clamp
onto the muffler outlet.
16.
Route the tailpipe over the rear
axle housing and into the muffler
outlet. Install the tailpipe hanger
pin into the corresponding rubber
hanger.
17.
Install the 5” Monster tailpipe tip
on the exhaust. Keep the wrapping
on until installation is complete. The
tip should be rotated so the clamp
nut is pointing down. For a fleet-side
truck the 5” tip should be hung 1”
past the end of the tailpipe. For a
dually, the tip should be 3- 1 ⁄ 2 ” past
the end of the tailpipe or where
aesthetically pleasing.
18.
With everything positioned
properly, begin to tighten the clamps
starting with the ones closest to the
turbo and working your way back.
Torque the V-band clamp to 80 in-lbs
(not ft-lbs). Evenly torque the exhaust
clamps to 35 ft-lbs. Torque the 7 ⁄ 16 ”
hardware to 48 ft-lbs. Make sure that
each slip is fully inserted (+/- 1 ⁄ 4 inch)
and that all mount hangers are in the
forward position (see Figure 3).
NOTE: Whenever possible, tack
weld slip connections to prevent
disengagement is recommended.
19.
Remove the protective covering
from the tailpipe tip.
Caution: the protective covering
may ignite and burn if not
removed prior to running the
engine.
20.
Monster Exhaust Single tip
installation complete, proceed to
Section 2.
Step 21 thru 33 for Split Dual
21.
Install the front hanger clamp
onto the Monster Muffler inlet. Install
a 4” clamp onto the muffler inlet.
Install the muffler inlet onto the
intermediate pipe. Insert the front
hanger into the vehicle’s rubber
grommet.
22.
Install the rear hanger clamp
onto the Monster Muffler outlet with
the hanger pins facing forward. Install
the two (2) rear hanger pins into the
vehicle’s rubber grommets. Orient
the Banks Monster logo to be level
with the frame rail.
23.
Install the Banks Y-pipe into the
muffler outlet such that the outlets
are pointing up. Install a 3- 1 ⁄ 2 ” saddle
clamps onto each y-pipe outlet (see
Figure 4).
24.
Install the Banks hanger bracket
onto the rear of the driver-side frame
rail. Behind the rear shock cross
member, place the hanger bracket
over the frame rail on the inside.
Align the 1 ⁄ 2 ” hole in the center of
the frame with the hanger bracket.
Install the 7 ⁄ 16 ”x 4” bolt & washer
through the bracket and frame rail.
Secure the bolt on the outside frame
rail using the 2”x2” plate, washer
and 7 ⁄ 16 ” nut. Be sure the hanger
pin is parallel with the frame rail and
torque 7 ⁄ 16 ” hardware to 48 ft-lb (see
Figure 5).
Figure 3
DRIVER SIDE
TAILPIPE
PASSENGER
SIDE
TAILPIPE
3.5”
CLAMP
REAR
HANGER CLAMP
ORIENTATION OF
MONSTER MUFFLER
FRONT
HANGER
CLAMP
FORWARD
4“
CLAMP
INTERM
PIPE
Y-PIPE
Figure 4