Monster exhaust system installation – Banks Power Chevy_GMC Trucks: Gas ’99 - 14 4.3,4.8,5.3,6.0,6.2,8.1 Exhaust- Monster Exhaust, Single Passenger side exit '11 (6.0L 2500HD) Chevy-GMC 2500HD 6.0L CCSB User Manual
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4
96531 v.1.0
1.
Disconnect the negative (ground)
cable from the battery (if there is more
than one battery, disconnect both
negative cables). Secure the cable so
it cannot accidentally come in contact
with the post.
2.
Raise the vehicle and support it
securely with properly weight-rated
safety stands, ramps or a commercial
hoist. Take care to balance the vehicle
to prevent it from slipping or falling.
When using ramps, be sure the wheels
are centered squarely on the topsides.
Place the transmission in park
(automatic), set the parking brake and
securely block the wheels that are on
the ground.
CautioN: Do Not WoRK uNDER
aNY VEHiCLE SuPPoRtED oNLY
BY a JaCK. SEVERE iNJuRY MaY
RESuLt.
WaRNiNG! the following step may
require the use of a torch and/
or saw. Proper safety equipment
should be used. Failure to use
proper safety equipment may
result in severe injury.
3.
Measure 25 inches on the factory
exhaust intermediate pipe from the
rear round tube cross member going
to the rear of the vehicle and mark the
location.
Using a reciprocating saw cut the
intermediate pipe at the marked
location. Take time when measuring
and cutting the factory intermediate
pipe to ensure the proper location and
a straight cut. Improper cut will result
in poor fitment of the Banks Monster
exhaust system (see Figure 2).
4.
Remove the front and rear muffler
hanger pins and tailpipe hanger pin
from the vehicle’s rubber hangers.
Remove the tailpipe, muffler and
intermediate pipe assembly from the
vehicle.
NOTE: Spray lubricant may assist in
hanger pin removal. Rubber hangers
can also be removed from the vehicle
to assist in tailpipe / muffler removal.
5.
Install a 3-
1
/
2
” clamp on the
previously cut factory intermediate
pipe outlet. Install the Banks
Monster Exhaust System installation
Figure 2