Banks Power Dodge Trucks: (Diesel ’98 - 02 5.9L Cummins ISB) Speed Control- Banks SmartLock (used with non-CBC-equipped Banks Brake) User Manual

Page 6

Advertising
background image

Figure 6

Figure 7

Figure 8

Figure 5

Apply grease

here

the kick down cable removed

in Step 3. Actuate the lever

by hand several times and

ensure there is no binding or

the system will fail to function

properly. Also ensure that

the return spring is sufficient

to return the lever to the

stop. If not, use a pair of side

cutters to shorten the spring

as necessary. Remove

1

4

at a time until the spring is

able to return the lever to

the stop. Use needle-nosed

pliers to reform the hooked

ends after they are cut. The

rear mounting bracket can

be loosened and rotated

to eliminate binding. Apply

a general purpose water

resistant lithium grease to all

sliding surfaces such as the

actuator shaft extension to

reduce sliding friction.

8.

Connect the black rubber

vent hose to the front of

the pneumatic actuator and

the blue silicone hose to

the rear of the actuator as

shown in Figure 6. Route

the hoses away from the

transmission along the frame

rail and up toward the engine

compartment.

9.

Secure the vent line in

the engine compartment as

shown in Figure 7. Be sure

the bronze filter is facing

down to allow moisture to

drain.

10.

Route the blue silicone

vacuum line along the

underside of the cowl toward

the Banks Brake actuator.

Secure the line with the cable

ties included.

11.

Locate the vacuum

supply line running from

the actuator control valve

to the Banks Brake vacuum

actuator. Cut the line as

shown in Figure 8 and install

the vacuum tee. Secure each

vacuum connection with the

supplied spring band clamps.

6 |

9 7 0 5 2 v . 3 . 0

Advertising