For super scoop installation only 8 – Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Intake- Banks Ram-Air Intake system '03-07 235, 250, 305 and 325 HP, Dodge Cummins 5.9L (24-valve) Trucks User Manual

Page 10

Advertising
background image

If installing the Banks Super Scoop

then proceed to steps 8 thru 11.

Otherwise, Skip to Step 12.

For Super Scoop

Installation only

8.

Locate the Banks air housing.

Using a ruler, measure one inch up

from the bottom of the housing and

repeat several times on all sides of the

housing.

9.

Make a line that traces the marks

you have made around the box (see

Figure 6).

10.

Use your Hack Saw to cut along

the line you have made in Step 9 (see

Figure 7).
Note: Cut housing as straight as possible,

it will ease the deburr process.

11.

After you have cut off the

unneeded portion of the housing,

deburr the bottom of the housing to

smooth it out and to prevent debris

from entering the system.

12.

Locate the Banks air housing and

Banks air housing bracket in your kit.

Hand tighten the air housing bracket

to air housing using supplied bolt and

washer. See Figure 8.

13.

Remove the steel insert and

rubber grommet from the factory air

housing. See Figure 9.

14.

Insert the rubber grommet flange

side down into the air housing bracket.

15.

Press in the steel insert and make

flush to rubber grommet.

16.

Install the Banks air filter housing.

Align the radiator core support bolt

to the air housing bracket hole. Align

the air filter housing holes to threaded

Well-Nuts installed in fender bracket.

See Figure 10.
Note: The compressor supply and

return lines may need to be slightly

bent away from Banks air housing

Figure 5

10

96489 v.5.0

Advertising