Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Intake- Banks Ram-Air Intake system '03-07 235, 250, 305 and 325 HP, Dodge Cummins 5.9L (24-valve) Trucks User Manual

Page 8

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Use the Bill of Materials chart and

the General Assembly Drawing to

reference component nomenclature

and location. Use caution when

working in the engine compartment.

Make sure the engine has been OFF

for several hours and cool.
You are about to install the Banks

Ram-Air Intake System. Read and

follow all steps before working on the

vehicle. Some components from the

stock air intake system will remain

in service. Take care when removing

stock air intake components to not

damage them.

1.

Remove the nut and washer from

radiator core support that secures the

factory air housing and set aside. See

Figure 2.

2.

Loosen the hose clamp to the

stock intake tube attached to the air

housing.

3.

Press tab and remove the Intake Air

Temperature (IAT) sensor connector

and set aside.

4.

Remove the air housing by lifting up

and out of the engine compartment.
Note: There may be slight resistance

when removing the air housing feet

due to rubber grommets.

5.

Remove the factory stock rubber

grommets attached to the outside of

the battery tray bracket. See Figure 3.

6.

Loosen the hose clamp, and

then remove the factory air intake

tube connection attached to the

compressor inlet.
Note: Simultaneously lift up and

forward to remove the factory intake

assembly. See Figure 4

7.

Install the supplied rubber Well-Nut

as shown in Figure 5. Install flange

side up, flush with bracket.

Section 2

RAM-AIR INSTALLATIoN

Figure 2

8

96489 v.5.0

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