Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Intake- Banks Ram-Air Intake system '03-07 235, 250, 305 and 325 HP, Dodge Cummins 5.9L (24-valve) Trucks User Manual
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Use the Bill of Materials chart and
the General Assembly Drawing to
reference component nomenclature
and location. Use caution when
working in the engine compartment.
Make sure the engine has been OFF
for several hours and cool.
You are about to install the Banks
Ram-Air Intake System. Read and
follow all steps before working on the
vehicle. Some components from the
stock air intake system will remain
in service. Take care when removing
stock air intake components to not
damage them.
1.
Remove the nut and washer from
radiator core support that secures the
factory air housing and set aside. See
Figure 2.
2.
Loosen the hose clamp to the
stock intake tube attached to the air
housing.
3.
Press tab and remove the Intake Air
Temperature (IAT) sensor connector
and set aside.
4.
Remove the air housing by lifting up
and out of the engine compartment.
Note: There may be slight resistance
when removing the air housing feet
due to rubber grommets.
5.
Remove the factory stock rubber
grommets attached to the outside of
the battery tray bracket. See Figure 3.
6.
Loosen the hose clamp, and
then remove the factory air intake
tube connection attached to the
compressor inlet.
Note: Simultaneously lift up and
forward to remove the factory intake
assembly. See Figure 4
7.
Install the supplied rubber Well-Nut
as shown in Figure 5. Install flange
side up, flush with bracket.
Section 2
RAM-AIR INSTALLATIoN
Figure 2
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96489 v.5.0